5-15
MAINTENANCE
Inspection and maintenance item Page
Every 500 hours
Replacing the engine oil and the oil filter 5-45
Replacing the hydraulic oil return filter 5-45
Replacing the pilot line filter 5-45
Replacing the travel motor gear oil* 5-45
Replacing the fuel filters** 5-45
Adjusting or replacing the bucket stoppers (bolts/nuts) 5-46
Every 1000 hours
Cleaning the engine cooling system 5-49
Replacing the hydraulic oil and cleaning the suction strainer 5-51
Inspecting and adjusting the engine valve clearance 5-53
Every 1500 hours
Replacing the oil separator element** 5-54
Inspecting the injector tip** 5-54
Inspecting the EGR cooler** 5-54
Inspecting the PCV valve (TL10/TL12) 5-54
Every 3000 hours
Inspecting the turbocharger** 5-55
Inspecting the EGR system** 5-55
Every 6000 hours
Cleaning the DPF** 5-55
When required
Replacing the bucket or attachment 5-56
Inspecting and replenishing the windshield washer fluid 5-58
Lubricating the levers 5-58
Inspecting the rubber tracks 5-59
Every year
Replacing the receiver drier 5-60
MAINTENANCE LIST
*: If the percentage of the traveling time within the total operating time is high, replace the gear
oil earlier than the specified time.
**: The items above (** marked) are registered as emission related critical parts by Engine
manufacturers in the U.S. EPA nonroad emission regulation.
As the engine owner, you are responsible for the performance of the required maintenance
on the engine according to the above instruction.
Please see the warranty statement in detail.