20 18-CD31D1-3
Installer’s Guide
TABLE 9
FINAL MANIFOLD PRESSURE SETTINGS (inches w.c.)
FUEL 2nd Stage Max. 1st Stage Max.
NATURAL GAS 3.5" W.C. 1.7" W.C.
LP GAS 10.5" W.C. 6.0" W.C.
TABLE 10
TABLE 11
ORIFICE SIZES
INPUT
RATING
BTUH
NUMBER
OF
BURNERS
MAIN BURNER ORIFICE
DRILL SIZE
NAT. GAS LP GAS
40,000
60,000
80,000
100,000
120,000
140,000
2
3
4
5
6
7
45
45
45
45
45
45
56
56
56
56
56
56
TABLE 12
PART NUMBERS FOR REPLACEMENT ORIFICES
DRILL
SIZE
PART
NUMBER
DRILL
SIZE
PART
NUMBER
44
45
46
47
48
49
50
ORF00501
ORF00644
ORF00909
ORF00910
ORF01099
ORF00503
ORF00493
54
55
56
57
58
59
ORF00555
ORF00693
ORF00907
ORF00908
ORF01338
ORF01339
HIGH ALTITUDE DERATE
Input ratings (BTUH) of these furnaces are based on sea
level operation and should not be changed at elevations up
to 2,000 ft.
If the installation is 2,000 ft. or above, the furnace input
rate (BTUH) shall be reduced 4% for each 1,000 ft. above
sea level. The furnace input rate shall be checked by clock-
ing the gas flow rate (CFH) and multiplying by the heating
value obtained from the local utility supplier for the gas be-
ing delivered at the installed altitude. Input rate changes
can be made by adjusting the manifold pressure (min 3.0 -
max 3.7 in. W.C. - Natural Gas) or changing orifices (orifice
change may not always be required). If the desired input
rate cannot be achieved with a change in manifold pres-
sure, then the orifices must be changed. LP installations
will require an orifice change.
Important:
Reinstall the propane orifices to the same depth as the orifices
supplied with the equipment.
See Table 14 for help in selecting orifices if orifice change is
required. Furnace input rate and temperature rise should
be checked again after changing orifices to confirm the
proper rate for the altitude.
Installations above 4,000 feet may require a pressure
switch change. If required, use the BAYHALT*** Kit (High
Altitude Accessory Kit) listed in PRODUCT DATA.
Installation of this furnace at altitudes above 2,000 ft.
(610m) shall be in accordance with the local codes, or in the
absence of local codes, the National Fuel Gas Code, ANSI
Z223.1/ NFPA 54 or National Standard of Canada, Natural
Gas and Propane Installation Code, CSA 149.1. Installation
of this furnace at altitudes above 2,000 ft. (610m) shall be
made in accordance with the listed high Altitude Conver-
sion Kit available with this furnace.
TABLE 13
GAS FLOW IN CUBIC FEET PER HOUR
2 CUBIC FOOT DIAL
SEC. FLOW SEC. FLOW SEC. FLOW SEC. FLOW
8 900 29 248 50 144 82 88
9 800 30 240 51 141 84 86
10 720 31 232 52 138 86 84
11 655 32 225 53 136 88 82
12 600 33 218 54 133 90 80
13 555 34 212 55 131 92 78
14 514 35 206 56 129 94 76
15 480 36 200 57 126 96 75
16 450 37 195 58 124 98 73
17 424 38 189 59 122 100 72
18 400 39 185 60 120 104 69
19 379 40 180 62 116 108 67
20 360 41 176 64 112 112 64
21 343 42 172 66 109 116 62
22 327 43 167 68 106 120 60
23 313 44 164 70 103 124 58
24 300 45 160 72 100 128 56
25 288 46 157 74 97 132 54
26 277 47 153 76 95 136 53
27 267 48 150 78 92 140 51
28 257 49 147 80 90 144 50
TABLE 14
Orifice
Twist Drill
Size If
Installed
At Sea
Level
ALTITUDE ABOVE SEA LEVEL
and Orifice Required At Other Elevations
2000 3000 4000 5000 6000 7000 8000 9000 10000
42
43
44
45
46
47
42
44
45
46
47
48
43
44
45
47
47
48
43
44
45
47
47
49
43
45
46
47
48
49
44
45
47
48
48
49
44
46
47
48
49
50
45
47
48
49
49
50
46
47
48
49
50
51
47
48
50
50
51
52
54
55
56
57
58
54
55
56
58
59
55
55
56
59
60
55
55
57
59
60
55
56
57
60
61
55
56
57
60
62
55
56
58
61
62
56
56
59
62
63
56
56
59
63
63
56
57
60
63
64
From National Fuel Gas Code - Table F-4
NATURAL GAS ONLY
TABLE OF CUBIC FEET PER HOUR OF GAS
FOR VARIOUS PIPE SIZES AND LENGTHS
PIPE
SIZE
LENGTH OF PIPE
10 20 30 40 50 60 70
1/2 132 92 73 63 56 50 46
3/4 278 190 152 130 115 105 96
1 520 350 285 245 215 195 180
1-1/4 1050 730 590 520 440 400 370
This table is based on pressure drop of 0.3 inch W.C. and 0.6 SP.GR. gas
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