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Troy-Bilt 030240 User Manual

Troy-Bilt 030240
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7
INSTALL WHEEL KIT
The wheel kit is designed to greatly improve the portability
of your generator.
NOTE: Wheel kit is not intended for over-the-road use.
You will need the following tools to install this wheel kit:
1/2" or 13mm socket wrench
1/2" or 13mm open end wrench
7/16" socket wrench
7/16" open end wrench
Needle-nose pliers
NOTE: Adjustable wrenches may be substituted for open
end wrenches.
Refer to Figure 2 and install the wheel kit as follows:
1. Place the bottom of the generator frame on a flat, even
surface.Temporarily place unit on blocks to ease assembly.
2. Slide axle through both axle mounting brackets on
cradle frame, as shown in Figure 2.
3. Slide a wheel over the axle.
4. Slide a flat washer over the axle and place the e-ring
onto the groove in the axle.
5. Place one end of the needle nose pliers on the bottom
of the axle and the other end of the pliers on top of
the e-ring. Seat the e-ring by pressing the pliers closed.
6. Repeat step 3 through 5 to secure second wheel.
7. Remove the temporary blocks.
8. Attach the vibration mounts to the support leg with
1/4-20 x 1” capscrews and 1/4-20 lock nuts.
9. To aid support leg assembly, rest generator on cradle,
engine end down. Remove the existing locknut from
the left unit vibration mount with 13mm wrench. Use
the same locknut to attach the support leg.
10. Attach the other side of the support leg with a M8 x
20 mm capscrew and M8 lock nut. Rest generator on
wheels and support leg.
11. Check each fastener to ensure it is secure.
Support Leg
Hex Nut
Axle
Flat Washer
Wheel
E-Ring
Capscrew
Hex Nut
Capscrew
Vibration Mount
Use existing hardware
to attach left side of
support leg to unit
Figure 2 — Install Wheel Kit
Section 3: Assembly

Questions and Answers:

Troy-Bilt 030240 Specifications

General IconGeneral
Generator TypePortable
Engine TypeOHV
Fuel TypeGasoline
Noise Level68 dBA
Starting SystemRecoil
AC Output120V
DC Output12V/8.3A
Outlet TypesTwo 120V 20A, One 120V 30A

Summary

Safety Rules

Safety Rules

General safety instructions and warnings for operating the generator.

Equipment Description

Overview of the generator's function and basic operation.

Hazard Symbols and Meanings

Explanation of warning symbols and their associated hazards.

Features and Controls

Know Your Generator

Familiarize yourself with generator controls, adjustments, and components.

Assembly

Assembly

Instructions for unpacking and initial setup of the generator.

Electric Start

Guidance on connecting the battery for electric start functionality.

Check Battery / Attach Negative Battery Wire

Procedure for connecting the negative battery cable.

Install Wheel Kit

Steps to assemble and attach the portable wheel kit.

Before Starting the Engine

Preparations required before initial engine start.

Add Engine Oil

Instructions for properly adding engine oil.

Add Fuel

Procedure for safely adding fuel to the generator's tank.

Operation

Using the Generator

Guidelines for safe and effective generator operation.

Connecting to a Building's Electrical System

Procedure for safely connecting generator to house electrical system.

Generator Location

Recommendations for safe placement and ventilation of the generator.

Generator Clearance

Required distances from structures and materials for safe operation.

Operating the Generator

Step-by-step instructions for starting and running the generator.

Starting the Engine

Detailed steps for initiating the generator's engine.

Connecting Electrical Loads

How to safely connect devices to the generator.

Stopping the Engine

Procedure for safely shutting down the generator's engine.

Receptacles

Description and usage of generator output receptacles.

Battery Charger

Instructions for using the battery float charger.

Don't Overload Generator

Guidance on matching loads to generator capacity to prevent damage.

Capacity

Understanding the generator's running and surge wattage capabilities.

Power Management

Steps for sequentially connecting electrical loads to the generator.

Maintenance

Specifications

Technical details and output ratings of the generator.

General Maintenance Recommendations

Overview of responsibilities for keeping the unit in good condition.

Engine Maintenance

Instructions for engine upkeep as per owner's manual.

Generator Unit Maintenance & Cleaning

Guidelines for cleaning and maintaining the generator unit.

Battery Maintenance

Information on maintaining the starting battery.

Storage

Storage

Guidelines for preparing and storing the generator for extended periods.

Generator Storage

Specific steps for storing the generator unit.

Engine Storage

Instructions for storing the engine as per its manual.

Other Storage Tips

Additional advice for fuel system and general storage.

Troubleshooting

Troubleshooting

Common problems, their causes, and recommended solutions.

Troy-Bilt Owner Warranty Policy

Limited Warranty

Details of the warranty terms and conditions.

About Your Equipment Warranty

Explanation of what is covered and excluded under the warranty.

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