CYLINDER HEAD table under ENGINE SPECIFICATIONS.
NOTE: DO NOT reuse antifreeze after replacing cylinder block,
cylinder head, head gasket, radiator and/or heater core.
Installation
1) Remove sealer from the two 3-mm holes and replace with new
sealer. See Fig. 6. Install gasket onto guide pins. Guide pins should
be located near bolt holes No. 12 and 20. See Fig. 7.
2) Install cylinder head onto cylinder block. Do not use any
type of sealant. Install head bolts and tighten by hand. Tighten
cylinder head bolts in sequence (4 steps) to specification. See Fig. 7
. See TORQUE SPECIFICATIONS.
Fig. 6: Sealing Cylinder Head 3-mm Holes
Courtesy of Volkswagen United States, Inc.
Fig. 7: Cylinder Head Bolts Tightening Sequence
Courtesy of Volkswagen United States, Inc.
CRANKSHAFT OIL SEAL
Removal
Install 8-mm bolt in belt tensioner hole and remove accessory
drive belt. See Fig. 2. Remove vibration damper. Loosen inner section
of Oil Seal Extractor (3203) about 3 turns (4 mm) and lock in position
with knurled screw. Turn inner section of oil seal extractor until
seal is removed.
Installation
Place Guide Sleeve (3266/1) on crankshaft. Push oil seal over
guide sleeve. Using Oil Seal Installer (3266) and vibration damper
bolt, press oil seal in completely. See Fig. 8. Reverse removal
procedure to complete installation.
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