ABB DMP Series User Manual

1
Contents
General storage precautions ........................................... 5
Storage
........................................................................................................................... 5
Rust protection of the rotor shaft
.................................................................... 6
Units of measure
...................................................................................................... 6
Installation and erection.......................................................... 7
Foundations - General
.......................................................................................... 7
Lifting of machine
..................................................................................................... 8
Mounting of coupling
.............................................................................................. 8
Erection on the foundation ................................................. 9
Inspection
...................................................................................................................... 9
Grouting
......................................................................................................................... 9
Work after grouting
.................................................................................................. 9
Tightening torque of foundation bolts
....................................................... 10
Alignment
................................................................................................................... 10
Alignment........................................................................................................ 11
Measurement of parallel deviation
.............................................................. 11
Alignment with V-belt drive
.............................................................................. 12
Bearing loads with V-belt drive
..................................................................... 13
Permissible bearing load
.................................................................................. 14
Commissioning.................................................................................... 18
Checks before commissioning
...................................................................... 18
Checks during commissioning
...................................................................... 19
Inspection and maintenance......................................... 20
Inspection after 100 operating hours
........................................................ 20
Maintenance
............................................................................................................. 21
Measuring of insulation resistance
............................................................. 22
Example
...................................................................................................................... 23
Drying of windings
................................................................................................ 23
Brushes and commutation............................................... 24
General
........................................................................................................................ 24
Sparking
...................................................................................................................... 24
Brush holders
.......................................................................................................... 25
Poor brush contact
............................................................................................... 25
Stuck brushes
.......................................................................................................... 25
Stuck pressure fingers
....................................................................................... 25
Worn brushes
.......................................................................................................... 26
Oil on contact surfaces
...................................................................................... 26
Scratched contact surface
............................................................................... 26
Protruding mica
...................................................................................................... 26
Vibrations
................................................................................................................... 26
How the patina is formed
.................................................................................. 27
Brush friction and brush wear
........................................................................ 28
Long commutator life limit
................................................................................ 28
Do not touch a good patina
............................................................................. 28
Treatment of commutator surface
............................................................... 29
Exchanging the worn brushes
....................................................................... 29
Embedding of brushes
....................................................................................... 30
Adjustment of brush gear to neutral position
....................................... 30
Turning of commutator
....................................................................................... 32
Earthing brush
......................................................................................................... 33
Vibration level
.......................................................................................................... 34
Bearings (bearing inspection)
........................................................................ 34
Lubrication................................................................................................... 35
Lubrication
................................................................................................................. 35
Lubrication during commissioning
.............................................................. 36
Lubrication during operation
........................................................................... 36
Cleaning............................................................................................................ 37
General
........................................................................................................................ 37
Cleaning of windings
........................................................................................... 37
Cleaning of air/air cooler (IC 6 66)
............................................................. 38
Cleaning of air/water cooler (IC 86 W)
..................................................... 38
Internal machine inspection during operation
...................................... 39
Filter change
............................................................................................................ 39
Connection of cables................................................................. 40
Terminal diagram
................................................................................................... 40
Dismantling and reassembling.................................. 42
Dismantling
............................................................................................................... 42
Reassembling
.......................................................................................................... 43
Spare parts .................................................................................................. 44
Recommended spare parts
............................................................................ 44
Nomenclature DMP
............................................................................................. 44
Inhaltsverzeichnis
Allgemeine Maßnahmen zur Lagerung........... 5
Lagerung
....................................................................................................................... 5
Rostschutz des Wellenendes
........................................................................... 6
Maßeinheiten
.............................................................................................................. 6
Montage und Aufstellung....................................................... 7
Fundament - allgemeines
................................................................................... 7
Heben der Maschine
.............................................................................................. 8
Kupplungsmontage
................................................................................................. 8
Aufstellung auf dem Fundament............................... 9
Kontrolle
......................................................................................................................... 9
Betonieren
.................................................................................................................... 9
Arbeiten nach dem Betonieren
........................................................................ 9
Anzugsmoment für Fußschrauben
............................................................. 10
Ausrichtung
............................................................................................................... 10
Ausrichtung................................................................................................. 11
Messung von parallelen Abweichungen
.................................................. 11
Ausrichtung für Keilriemenantrieb
............................................................... 12
Riemenantriebe
...................................................................................................... 13
Zulässige Lagerlast
.............................................................................................. 14
Inbetriebnahme .................................................................................... 18
Kontrollen vor der Inbetriebnahme
............................................................. 18
Kontrollen während der Inbetriebnahme
................................................ 19
Überwachung und Unterhalt.......................................... 20
Inspektion nach 100 Betriebsstunden
...................................................... 20
Wartung
....................................................................................................................... 21
Messung des Isolationswiderstandes
....................................................... 22
Beispiel
........................................................................................................................ 23
Trocknen der Wicklungen
................................................................................ 23
Bürsten und Kommutierung .......................................... 24
Allgemeines
.............................................................................................................. 24
Funkenbildung
........................................................................................................ 24
Bürstenhalter
............................................................................................................ 25
Schlechter Bürstenkontakt
.............................................................................. 25
Festsitzende Bürsten
.......................................................................................... 25
Festsitzende Druckfinger
.................................................................................. 25
Abgenützte Bürsten
............................................................................................. 26
Öl an der Kontaktfläche
..................................................................................... 26
Riffelige Kontaktoberfläche
............................................................................. 26
Vorstehender Glimmer
....................................................................................... 26
Vibrationen
................................................................................................................ 26
Wie sich die Patina bildet
................................................................................. 27
Bürstenreibung und Abnutzung
.................................................................... 28
Hohe Kommutatorstandzeit
............................................................................ 28
Eine gute Patina soll man nicht verändern
............................................ 28
Behandlung der Kommutatoroberfläche
................................................. 29
Austausch des ganzen Bürstensatzes
..................................................... 29
Einschleifen von Bürsten
.................................................................................. 30
Einstellung der Bürstenlage in die Nullstellung
.................................. 30
Überdrehen des Kommutators
...................................................................... 32
Erdungsbürste
......................................................................................................... 33
Vibrationen
................................................................................................................ 34
Lagerkontrolle
.......................................................................................................... 34
Schmierung ................................................................................................ 35
Schmierung
............................................................................................................... 35
Schmierung bei Inbetriebnahme
.................................................................. 36
Nachschmieranweisungen
.............................................................................. 36
Reinigung....................................................................................................... 37
Allgemeines
.............................................................................................................. 37
Reinigung von Wicklungen
.............................................................................. 37
Reinigung von Luft-Luft-Kühlern (IC 6 66)
............................................. 38
Reinigung von Luft-Wasser-Kühlern (IC 86 W)
.................................. 38
Interne Maschinenkontrolle während des Betriebes
....................... 39
Filterwechsel
............................................................................................................ 39
Kabelanschluß....................................................................................... 40
Klemmenanschlussplan
.................................................................................... 40
Abbau und Montage..................................................................... 42
Abbau
........................................................................................................................... 42
Montage
...................................................................................................................... 43
Ersatzteile...................................................................................................... 44
Empfohlene Ersatzteile
..................................................................................... 44
Wortschatz
................................................................................................................ 44

ABB DMP Series Specifications

General

Brand	ABB
Model	DMP Series
Category	DC Drives
Language	English