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TPL77-A32
ABB TPL77-A32 User Manual
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Operation Manual / TPL69-A10 / -A30 ... TPL77-A10 / -A30
1 Preliminary remarks / 1.2 Layout and function
© Copyright 2020 . All rights reserved.
HZTL2481_EN
Rev.D
March 2020
1.2
Layout and function
01
Filter silencer
08
Nozzle ring
02
Radial plain bearing
09
Turbine wheel
03
Thrust bearing
10
Bearing casing
04
Bearing bush
11
Diffuser
05
Radial plain bearing
12
Compressor wheel
06
Gas outlet casing
13
Compressor casing
07
Gas inlet casing
Page 4 / 134
5
7
Table of Contents
Default Chapter
3
Table of Contents
3
Operation Manual
5
Purpose of this Manual
5
Layout and Function
6
Intended Use of the Turbocharger
8
Storage of New Turbochargers and Spare Parts
9
Essential Information
11
Symbols and Definitions
13
Turbocharger Rating Plate
14
Contact Information
15
CE Conformity
16
Introduction
16
1 Preliminary Remarks
5
2 Safety
16
Definition of Mandatory Signs
17
Definition of Safety Instructions
17
Warning Plates on the Turbocharger
18
Safe Operation and Maintenance
19
Hazards During Operation and Maintenance
22
Lifting Loads
27
Periodic Checking of the Pressure Vessel
27
Oil Supply
29
3 Start-Up
29
Inspection Work
32
Commissioning after Taking out of Operation
34
Noise Emissions
35
4 Operation
35
Servicing Work
37
Replacement Intervals for Turbocharger Components
40
Speed Measurement
42
Underpressure Measurement on Filter Silencer
45
Stopping the Engine
46
Foreword to Maintenance
47
5 Maintenance
47
Cleaning the Filter Silencer
48
Cleaning the Compressor During Operation
53
Cleaning Turbine Blades and Nozzle Ring in Operation
58
Cleaning Components Mechanically
64
Malfunctions When Starting
73
6 Troubleshooting
73
Surging of the Turbocharger
74
Malfunctions During Operation
75
Malfunctions When Stopping
78
Speed Measurement System
79
7 Removal and Installation
80
Turbocharger Weights
80
Removing the Turbocharger
81
Installing the Turbocharger
83
8 Disassembly and Assembly
84
Introduction
84
Module Weights
86
Removing and Fitting Filter Silencer or Air Suction Branch
87
Axial Clearance
89
Removing the Cartridge Group
90
Dismantling and Installing the Turbine Diffuser and Nozzle Ring
97
Fitting the Cartridge Group
101
Dismantling and Fitting Nozzle Ring at Turbine End
108
Table of Tightening Torques
114
Possibilities for Emergency Repair
116
9 Taking out of Operation at Short Notice
116
Locking the Rotor
117
Fit Cover Plate
122
Blocking the Inlets and Outlets
126
Bypass the Turbocharger
126
10 Mothballing the Turbocharger
127
Taking the Engine out of Operation for up to 12 Months
127
Taking the Engine out of Operation for more than 12 Months
129
11 Disposing of Turbocharger Components
130
Ordering Spare Parts
131
12 Spare Parts
131
View of Turbocharger with Part Numbers
134
View of Turbine Cleaning System with Part Numbers (Optional)
136
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ABB TPL77-A32 Specifications
General
Brand
ABB
Model
TPL77-A32
Category
Industrial Equipment
Language
English
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