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ABB TPL-C Series User Manual
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Operation Manual
T
urbocharging
ABB
T
urbo Systems Ltd
ABB Turbo Systems Ltd
CH 5401 Baden
Type
TPL71-C34
HT562397
n
Mmax
409
t
Mmax
650
n
Bmax
409
t
Bmax
620
1/s
°C
02040
35
50
50
Year
2013
made in Switzerland
Application according to
the Operation Manual
kg
HZTL2488 English
TPL71-C34
Original Operation Manual
2
Table of Contents
Table of Contents
3
Preliminary Remarks
7
Purpose of this Manual
7
Layout and Function
8
Intended Use of the Turbocharger
10
Storage of New Turbochargers and Spare Parts
11
Essential Information
13
Symbols and Definitions
16
Turbocharger Rating Plate
17
Contact Information
19
Safety
21
Introduction
21
CE Conformity
21
Definition of Mandatory Signs
22
Definition of Safety Instructions
22
Warning Plates on the Turbocharger
23
Safe Operation and Maintenance
24
Hazards During Operation and Maintenance
27
Periodic Checking of the Pressure Vessel
32
Lifting Loads
33
Commissioning
35
Oil Supply
35
Inspection Work
38
Commissioning after Taking out of Operation
40
Operation
41
Noise Emissions
41
Servicing Work
43
Replacement Intervals for Turbocharger Components
46
Speed Measurement
48
Stopping the Engine
52
Maintenance
53
Foreword to Maintenance
53
Cleaning the Filter Silencer
54
Cleaning the Compressor During Operation
58
Cleaning Parameters Per Turbocharger Compressor
62
Cleaning Turbine Blades and Nozzle Ring in Operation
63
Tpl67-Ctpl71-C
68
Troubleshooting
69
Malfunctions When Starting
69
Surging of the Turbocharger
70
Malfunctions During Operation
71
Malfunctions When Stopping
74
Speed Measurement System
75
Removal and Installation
77
Turbocharger Weights
77
Remove the Turbocharger
78
Installing the Turbocharger
80
Disassembly and Assembly
81
Introduction
81
Module Weights
83
Removing and Fitting Filter Silencer or Air Suction Branch
85
Axial Clearance
87
Removing Cartridge Group
88
Dismantling and Installing the Turbine Diffuser and Nozzle Ring
92
Installing Cartridge Group
95
Dismantling and Fitting Nozzle Ring at Turbine End
100
Table of Tightening Torques
104
Taking out of Operation at Short Notice
107
Possibilities for Emergency Repair
107
Locking the Rotor
108
Fit Cover Plate
111
Blocking the Inlets and Outlets
115
Bypass the Turbocharger
115
Mothballing Turbocharger
117
Taking out of Operation for up to 12 Months
117
Taking out of Operation for more than 12 Months
118
Disposing of Turbocharger Components
119
Spare Parts
121
Ordering Spare Parts
121
View of Turbocharger with Part Numbers
124
View of Turbine Cleaning System with Part Numbers (Optional)
126
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ABB TPL-C Series Specifications
General
Brand
ABB
Model
TPL-C Series
Category
Industrial Equipment
Language
English
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