PREVENTIVE MAINTENANCE CHART
32
Service Support - M/C
Service Station Manual
Sr.
No.
Activities / Check points
Recommended frequency -- Service interval & Kms
1st 2nd 3rd 4th 5th 6th 7th 8th 9th 10th 11th 12th 13th 14th 15th 16th
500
~
750
4.5
~ 5
K
9.5
~ 10
K K K K K K K
44.5
~ 45
K K K K K K
74.5
~ 75
K
Remarks
1 Servicing with water wash √ √ √ √ √ √ √ √ √ √ √ √ √ √ √ √
Protect to prevent water entry in Petrol
tank, Silencer & electrical parts.
Use caustic free detergent for washing.
2
Engine oil (Bajaj DTSI 10000
oil)
R
Top-
up
R
Top-
up
R
Top-
up
R
Top-
up
R
Top-
up
R
Top-
up
R
Top-
up
R
Top-
up
Use BGO 20W50 BS6 compliant.
Oil level window cleaning at every 10000
kms by petrol spray & nylon brush
3 Oil strainer CL CL CL CL CL CL CL CL
Oil strainer cleaning at the time of oil
change.
4 Engine oil filter R R R R R R R R Replace oil filter during every oil change
5
Air cleaner element** with ‘O’
ring.
R R R
Replace Viscous air filter at every 20,000
kms.
Replace Air filter cover ‘O’ ring along with
air filter
Drain tube cleaning. CL CL CL CL CL CL CL CL CL CL CL CL CL CL CL CL
6
Fuel Pump Nylon hoses with
quick connector
C,R C,R C,R Replace if required
7 Spark plug clean & check gap
CL,
A
CL,
A
R
CL,
A
CL,
A
R
CL,
A
Replace at every 30000 kms
8 Valve tappet clearance C,A C,A C,A
9
Engine breather tube for
cracks.
C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R C,R
Replace if required. Need to remove RH
Side cover. Breather Tube is visible with
this cover removed.
PREVENTIVE MAINTENANCE CHART
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