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Service Support - M/C
Service Station Manual
PDI Check sheet
Dealer's Name Dealer's code:
Model City
Frame No. Date of PDI
Engine No. PDI done by
1. Check Points before starting the vehicle
Tools ,
Engine Oil
1. Engine oil level.
2. Oil leakages, if any.
Vehicle to be parked on
center stand. (Vehicle
without center stand - Oil
level to be checked at
vehicle upright position, both
wheel resting on plain
surface)
1. Engine cold condition --
Oil level should be above
lower mark & just below the
top window quadrant point of
oil level window.
2. Check this point after test
ride on road.
1. Engine oil
filling funnel.
2. BGO
20W50,BS6
Compatible
Fuel Pipe
1.Pipe & Circlip fitting
2.Fuel leakage
Visual _
Mirror
1.Fitment.
2.Adjustment.
Mirror adjustment as per
user's requirement.
Clear rear view setting on
vehicle.
Leg & Saree guard Ease of fitment _ Hardware fully tightened.
Brake Fluid
1. Level in Front & Rear
reservoir.
2. Brake Fluid leakage if
any.
Visual
1. Brake fluid level above
MIN mark, top up if required.
2. Check this point after test
ride on road.
DOT 4 brake
fluid.
Syphon pump
for air bleeding.
Lock Operation
Smooth operation of
Steering cum Ignition lock,
Seat lock, Petrol Tank cap
lock
By using vehicle key.
Insert vehicle key in lock &
check operation of
respective lock.
Battery *
Battery charge condition As per SOP
Green LED-Battery fully
charged. Yellow LED -Battery
partially discharged. Red
LED-Battery deep
discharged.
1. Midtronics
battery tester,
2. Battery
chargers (
VRLA)
3. Petroleum
jelly
Battery terminals tightness
& Petroleum jelly
application.
Carry out cable
connections.
Tyre Pressure
Air pressure in Front &
Rear tyre
1.Check air pressure in both
tyres using tyre pressure
gauge.
2.Refill air using by
Pneumatic connection /
Good quality foot pump.
Front - 1.75 Kgf/cm² (25 PSI)
Rear solo - 2 Kgf/cm² (28 PSI)
Rear with pillion - 2.25
Kgf/cm² (32 PSI)
Tyre pressure
gauge.
Clutch Lever / Throttle
Free play of Clutch lever
& Throttle.
Free play 2 - 3 mm
Free play
gauge
Drive Chain Slackness
Use free play
gauge.
Use chain
slackness
checking gauge
Slackness 20 - 30 mm
Brake pedal
play /chain
slackness
checking gauge
Check Point What to check How to check
Recommendation /
Reference
Workshop
Observation
equipment &
consumables
required
Ensure firm connection of
+ve & -ve terminals, apply
petroleum jelly & ensure
protection cap fitment on
+ve terminal
PDI CHECK SHEET
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