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Baotian Classic User Manual
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Table of Contents
Driving Belt Device & the Starting Lever
1
Detaching the Left Crankcase Cover
1
Removing the Starting Pivot
1
Checking the Starting Pivot
2
Installing the Starting Assembly
2
Assembling the Left Crankcase Cover
3
Checking/Replacing the Driving Belt
4
Assembling the Driving Belt
5
The Driving Pulley-Dismounting
5
Taking the Driving Pulley Apart
5
Checking the Driving Pulley
6
Overrunning Clutch Removal/Checking/Assembling
7
Driving Pulley
7
The Overrunning Clutch (Starter Pinion) Removal
7
The Clutch/Transmission Pulley Removing the Clutch/Transmission Pulley
8
Disassembling the Clutch/Transmission Pulley
8
Checking the Clutch Transmission Pulley
9
Replacing the Transmission Pulley and the Bearing
10
The Clutch/Transmission Pulley Assembly
11
Assembling the Clutch Housing
12
The Final Transmission Assembly
13
The Final Transmission Assembly - General Information/Troubleshooting
14
Dismantling the Final Transmission Assembly
15
Detach the Final Transmission Gearbox Cover
15
Replacing Bearing (on the Side of the Transmission Gearbox Cover)
16
Replacing the Bearing (on the Side of the Side of the Crankcase)
17
Assembling the Final Gear Set
17
The Crankcase and the Crankshaft
19
The Crankcase and the Crankshaft - Tech Criteria/Troubleshooting
20
Dismantling the Crankcase
21
The Crankshaft
22
Assembling the Crankcase
23
The Front Wheel, Front Brake, Front Buffer and the Front Fork
27
The Front Wheel, Front Brake, Front Buffer and the Front Fork - Tech Criterion/Torque
28
The Front Wheel, Front Brake, Front Buffer and the Front Fork - Troubleshooting
29
Removing/Assembling the Steering Handlebars
30
Front Wheel Removal/Checking
31
Dismantling of Wheel
32
Assembly of Wheel
33
Assembling the Front Wheel
34
Dismounting the Front Shock
35
Dismantling the Front Shock
36
Assembling Sequence
37
Front Fork Removal
38
Replacing the Ball Cone Race/Upper Race
38
Assembling the Upper Race
39
Checking the Brake Lining
40
Dismantling/Assembling the Front Brake
40
The Rear Wheel, the Rear Brake & Rear Shock
43
The Rear Wheel, the Rear Brake & Rear Shock - Tech Criterion/Torque/Troubleshooting
44
Detaching/Checking/Assembling the Rear Wheel
45
Checking the Brake Lining (Rear)
46
Dismantling/Assembling the Rear Brake
46
Dismountling the Rear Shock
47
Assembling the Rear Shock
48
The Battery and the Charging System
50
The Battery and the Charging System - Important Points
51
The Battery and the Charging System - Tech Criteria/Torque/Troubleshooting
52
Detaching the Battery
53
Checking the Charging Condition (Open Circuit Volt)
53
Charging
53
Testing Short Circuit
55
The Rectifying Voltage Stabilizer
56
Checking the Rectifying Voltage Regulator
56
The Magneto Charging Coil Checking
57
The Magneto Lighting Coil Checking
57
Checking the Resistor
57
Dismounting the Magneto
57
Assembling the Magneto
59
Ignition System - Diagrams
63
Ignition System - General Information/Reference Standard
64
Ignition System - Troubleshooting
65
CDI Inspection
66
Ignition Coil Removal Steps
67
Magneto Pickup Coil Inspection
68
Charging Coil Inspection
68
Spark Advance Angle Inspection
68
Starter System
69
Starter System - Installatin Reference Standard/Fastener Torque Specification/Troubleshooting
70
Starter Motor Removal
71
Starter Disassembly/Inspection
71
Starter Relay Inspection
73
To Inspect Starter Relay
74
Starter Motor Installation
74
Meters, Switches and Lighting System - Maintenance/Troubleshooting
77
Fuel Sensor Removal/Installation/Testing
78
Fuel Gauge Inspection
78
Handlebar Switches Inspection
79
Lights/Starter/Dimmer/Turn Light/Engine Stop Switches
79
Hom Switch
80
Replacing the Horn Switch
80
Main Switch Inspection/Replacement
80
Brake Light Switch Inspection
81
Horn Inspection
81
To Replace the Horn Switch
81
Speedometer Removal and Reinstallation
81
Headlight Removal and Installation
82
Bulb Replacement and Installation
82
Taillight, Brake Light, Rear Position
82
Underside of Cover Diagram
82
Electric Scooter Assembly
83
Electric Scooter Assembly - Important Points/Torque
84
Electric Scooter Assembly - Scheduled Maintenance
85
Electric Scooter Assembly - Specifications/Troubleshooting
86
Dismantling and Removing Rear Wheel Assembly
87
When Dismantling/Assembling the Rear Brake
88
Electric Motor Removal
90
Motor Disassembly
92
Motor Inspection
94
Battery Access and Power
95
Battery Access and Removal
97
Recharging Batteries
98
Retro Model Scooter Panels
99
Scooter Panels
100
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Baotian Classic Specifications
General
Fuel System
Carburetor
Front Brake
Disc
Rear Brake
Drum
Cooling System
Air-cooled
Transmission
Automatic
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