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BRP Evinrude User Manual

BRP Evinrude
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57
OUTBOARD RIGGING
EVINRUDE E-TEC 90° V MODELS 200–300 HP
3
current, resulting in erratic operation of the
remote control system.
For more information, refer to the Evinrude ICON
Remote Control System Installation Guide,
P/N 764952.
Water Pressure Gauge
To display engine water pressure, install a water
pressure hose fitting in the cylinder block as
shown.
Use Pipe Sealant with Teflon on the threads of the
hose fitting. Refer to installation instructions sup-
plied with gauge.
Route the water pressure hose around the star-
board side of the powerhead along the same path
as the battery cables.
For an I-Command water pressure display, sev-
eral water pressure sensor kits are available.
Refer to the Evinrude/Johnson Genuine Parts
and Accessories catalog.
To send water pressure data to the EMM, along
with an I-Command display, install a water pres-
sure transducer kit.
Water pressure readings in excess of 40 psi (275
kpa) are possible for 90° V6 models at boat
speeds in excess of 50 mph (80 kph/43 kts).
Use 50 psi Water Pressure Transducer Kit,
P/N 5008640.
Connect the transducer lead to the engine wiring
harness connector.
1. Water pressure hose fitting 005035
1
1. Water pressure transducer 008131
1. Water pressure transducer lead
2. Engine harness connector
004120
1
1
2

Table of Contents

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BRP Evinrude Specifications

General IconGeneral
BrandBRP
ModelEvinrude
CategoryOutboard Motor
LanguageEnglish

Summary

Safety Information

DANGER

Indicates a hazardous situation resulting in death or serious injury.

WARNING

Indicates a hazardous situation resulting in death or serious injury.

CAUTION

Indicates a hazardous situation resulting in minor or moderate personal injury.

NOTICE

Indicates an instruction that could severely damage engine components.

Abbreviations Used in This Manual

Units of Measurement

Lists common units of measurement used in the manual.

List of Abbreviations

Provides an alphabetical list of abbreviations and their meanings.

Emission-Related Installation Instructions

Manufacturer's Responsibility

Outlines manufacturer's duties regarding emissions certification and labeling.

Dealer's Responsibility

Details dealer's role in maintaining emissions control within factory specifications.

Owner's Responsibility

Defines owner's obligation to maintain emission levels and avoid tampering.

EPA Emission Regulations

States EPA certification requirements and provides contact information for regulations.

Boat Rigging

Remote Controls

Covers selection, installation, and routing of remote control systems.

Information Display Systems

Details engine monitor, I-Command, and SystemCheck gauges.

Battery Installation

Guides on battery selection, location, cable requirements, and switch setup.

Fuel System Requirements

Covers regulations, tank types, hoses, filters, and fuel flow requirements.

Remote Oil Tank Installation (V4 – V6)

Instructions for locating, mounting, and installing the oil tank.

Cable and Hose Installation

Covers routing, protection, and securing of cables and hoses.

Outboard Installation

Hull Preparation

Instructions on transom preparation, capacity, and clearances for mounting.

Transom Measuring and Drilling

Guidance on measuring transom, centerlines, and drilling locations.

Lifting the Outboard

Procedures and fixtures for safely lifting and handling the outboard.

Steering Systems

Details on mechanical and hydraulic steering system installation.

Outboard Mounting

Instructions for mounting the outboard to the transom, including height and hardware.

Outboard Rigging

Common Practices – All Models

General practices for control cable identification and retainer clip installation.

Evinrude E-TEC 90° V Models 200–300 HP

Specifics on cable, hose, and wire routing for this engine series.

Evinrude E-TEC 60° V Models 115–200 HP

Specifics on cable, hose, and wire routing for this engine series.

Evinrude E-TEC Models 40–90 HP

Specifics on cable, hose, and wire routing for this engine series.

Evinrude E-TEC Models 15–30 HP

Specifics on cable, hose, and wire routing for this engine series.

Fuel and Oil Priming

Fuel Requirements

Details gasoline type, octane, alcohol content, and approved additives.

Oil Requirements

Covers recommended lubricants, oil type settings, and break-in oiling.

Oil Supply Priming

Steps for priming the oil system using software and primer bulb.

Predelivery

Before Start-Up

Checks for gearcase lubricant and oil level before initial start.

Running Checks

Procedures for checking engine operation, fuel system, and safety features.

Propellers

Guidance on selecting and installing the correct propeller.

Water Test and Final Adjustments

Procedures for testing boat and engine performance and making adjustments.

Sample Predelivery Checklist

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