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Carrier AquaSnap 30RAN010-055 - User Manual

Carrier AquaSnap 30RAN010-055
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Manufacturer reserves the right to discontinue, or change at any time, specifications or designs without notice and without incurring obligations.
PC 903 Catalog No. 533-00045 Printed in U.S.A. Form 30RA-12SI Pg 1 7-02 Replaces: 30RA-1SI
Book 2
Ta b 5 c
Installation Instructions
CONTENTS
Page
SAFETY CONSIDERATIONS
. . . . . . . . . . . . . . . . . . . . . . 1
INSTALLATION
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-24
Step 1 — Rig and Place the Unit
. . . . . . . . . . . . . . . . . . 1
RIGGING
PLACING UNIT
MOUNTING UNIT
Step 2 — Check Compressor Mounting
. . . . . . . . . . 3
Step 3 — Cooler Fluid and Drain Piping
Connections (Units Without
Hydronic Packages)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
PREPARATION FOR YEAR-ROUND
OPERATION
PREPARATION FOR WINTER SHUTDOWN
Step 4 — Cooler Fluid and Drain Piping
Connections (Units With Factory-Installed
Hydronic Packages)
. . . . . . . . . . . . . . . . . . . . . . . . . . . 12
WATER SYSTEM OVERVIEW
•AIR SEPARATION
WATER CONNECTIONS
WATER SYSTEM CLEANING
SYSTEM PRESSURIZATION
FILLING THE SYSTEM
Step 5 — Make Electrical Connections
. . . . . . . . . . 18
POWER SUPPLY
POWER WIRING
FIELD CONNECTIONS
Step 6 — Install Accessories
. . . . . . . . . . . . . . . . . . . . 18
ELECTRICAL
Step 7 — Refrigerant Circuit
. . . . . . . . . . . . . . . . . . . . . 24
LEAK TESTING
DEHYDRATION
REFRIGERANT CHARGE
APPENDIX A (Pressure Drop Curves,
30RA010-055)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25-27
SAFETY CONSIDERATIONS
Installing, starting up, and servicing air-conditioning equip-
ment can be hazardous due to system pressures, electrical
components, and equipment location (roofs, elevated struc-
tures, etc.).
Only trained, qualified installers and service mechanics
should install, start up, and service this equipment (Fig. 1).
Untrained personnel can perform basic maintenance func-
tions such as cleaning coils. All other operations should be
performed by trained service personnel.
When working on the equipment, observe precautions in the
literature and on tags, stickers, and labels attached to the
equipment.
Follow all safety codes.
Wear safety glasses and work gloves.
Keep quenching cloth and fire extinguisher nearby when
brazing.
Use care in handling, rigging, and setting bulky
equipment. See Tables 1A-1D for Physical Data. Refer
to Fig. 2 for unit weights.
INSTALLATION
Step 1 — Rig and Place the Unit
RIGGING Preferred method is with spreader bars from
above the unit. Use hooks in lifting holes. Rig at a single point
with 4 cables or use spreader bars. All panels must be in place
when rigging. See rigging label on unit for details concerning
shipping weights, distance between lifting holes, center of
gravity, and lifting ring dimensions. See Fig. 3.
If overhead rigging is not possible, place chiller on skid or
pad for rolling or dragging. When rolling, use a minimum of
3 rollers. When dragging, pull the pad. Do not apply force to
the unit. When in final position, raise from above to lift unit
off pad.
PLACING UNIT — There must be at least 3 ft (.9 m) for ser-
vice and for unrestricted airflow on all non-coil sides of unit,
and a minimum of 3.5 ft (1.1 m) clear air space on coil sides.
For multiple units, allow 8 ft (2.48 m) separation between units
for airflow and service.
MOUNTING UNIT When unit is in proper location, use
of mounting holes in base rails is recommended for securing
unit to supporting structure, or for mounting unit on vibration
isolators if required. See Fig. 3. Fasteners for mounting unit are
field supplied. Be sure unit is level to within
1
/
8
in. per foot for
proper oil return to compressor.
ELECTRIC SHOCK HAZARD
Open all remote disconnects before servicing
this equipment.
All panels must be in place when rigging.
30RAN010-055
AquaSnap
TM
Liquid Chillers
With
Comfort
Link
TM
Controls
50/60 Hz
Fig. 1 — Typical 30RA Unit (010-018 Shown)
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Summary

Safety Considerations

Electrical Shock Hazard

Warning to open all remote disconnects before servicing the equipment.

Installation - Rigging and Unit Placement

Installation - Compressor and Piping

Cooler Fluid and Drain Piping Connections

Connecting fluid piping and drain lines for units without hydronic packages.

Installation - Preparation

Unit Preparation for Operation and Shutdown

Procedures for unit preparation for year-round operation or winter shutdown.

Step 4 - Hydronic Package Piping

Water System Overview

Explanation of closed water systems and the function of hydronic packages.

Air Separation and Water Connections

Managing air in water loops and connecting water lines to the unit.

Water System Cleaning

Importance and procedures for cleaning water systems to prevent component damage.

Step 4 - System Pressurization and Filling

Step 4 - Setting Water Flow Rate

Step 5 - Electrical Connections

Power Supply and Wiring Requirements

Electrical characteristics, field wiring size, and supply voltage for power connections.

Electrical Safety and General Wiring Notes

Safety warnings, general wiring notes, and control circuit power details.

Step 6 - Installing Accessories

Optional Electrical and Low Ambient Accessories

Guidance on installing optional electrical accessories and low-ambient controls.

Minimum Load and Miscellaneous Accessories

Information on minimum load and other miscellaneous accessories for the unit.

Main Power and Control Connections

30 RA010-030 Wiring Diagrams

Wiring diagrams for standard and non-fused disconnect power and control connections.

Main Power and Control Connections (cont.)

30 RA032-055 Wiring Diagrams

Wiring diagrams for power supply and control connections for 30RA032-055 units.

Step 7 - Refrigerant Circuit

Leak Testing and Dehydration

Procedures for leak testing and dehydrating the refrigerant circuit of the unit.

Refrigerant Charging and Freezing Caution

Guidelines for charging refrigerant and a warning about freezing damage during charging.

Appendix A - Pressure Drop Curves

Pressure Drop Curves (Without Pump Units)

Charts showing water pressure drop vs. GPM for units without pumps.

Pressure Drop Curves (Single Pump Units)

Charts showing water pressure drop vs. GPM for units with single pump units.

Appendix A - Pressure Drop Curves (cont.)

Pressure Drop Curves (Dual Pump Units)

Charts showing water pressure drop vs. GPM for units with dual pump units.

Appendix A - Accessory Storage Tanks

Pressure Drop Curves for Accessory Storage Tanks

Pressure drop curves for accessory storage tanks based on flow rate.

Overview

The AquaSnap™ 30RAN010-055 Chiller is a robust and versatile cooling unit designed for various applications, offering efficient performance and ease of maintenance. This chiller is equipped with advanced controls and features to ensure reliable operation and simplified servicing.

Function Description

The AquaSnap™ chiller's primary function is to provide chilled water for cooling systems. It operates by circulating a refrigerant through a closed circuit, absorbing heat from the water loop, and then releasing that heat to the ambient air. The unit is available in various sizes, with or without hydronic packages, to suit different system requirements. The hydronic package, when included, integrates components such as a pump, expansion tank, and air separator, simplifying installation and ensuring proper water flow and air management within the system.

The chiller is designed for outdoor installation and can be used in both primary-secondary and variable primary flow systems. Its control system, Carrier ComfortLink™, allows for precise temperature management and system optimization. The unit can be configured for different operating modes, including cooling, and offers features like demand limit and ice done options for energy management.

Usage Features

The AquaSnap™ chiller is designed for straightforward installation and operation. Before installation, a thorough site survey is required to ensure proper clearances for airflow, service access, and structural support. The unit's rigging and placement are critical, requiring careful consideration of weight distribution and lifting points to prevent damage.

Electrical connections are made through a dedicated disconnect switch, and the unit supports various voltage configurations. Field power supply knockouts are provided for convenience. For units with hydronic packages, water connections are made using copper or brass FPT fittings, and it's crucial to avoid dissimilar metals to prevent galvanic corrosion. The system requires proper water treatment and cleaning to prevent fouling and damage to internal components. A side stream filter is recommended during the cleaning process to remove particulates.

The chiller's control panel, accessible through a service door, allows operators to monitor system status, adjust settings, and troubleshoot issues. The ComfortLink™ controls provide a user-friendly interface with diagnostic capabilities, including alarm codes and operating modes. Remote on-off control and other accessory connections are available for integration into building management systems.

For optimal performance, the water loop must be properly filled and air-separated. Automatic air vents should be installed at high points in the system, and an air separator is recommended at the point of highest water temperature and lowest pressure, typically in the chilled water return piping. This ensures efficient heat transfer and prevents issues like noise, reduced terminal output, and pump cavitation.

The chiller is equipped with a strainer and a blow-down valve, allowing for the removal of particulates without fully disassembling the unit. The ComfortLink™ controls can be configured to remind operators to clean the strainer at preset intervals, further simplifying routine maintenance.

Maintenance Features

The AquaSnap™ chiller is designed with maintenance in mind, incorporating features that facilitate servicing and extend the unit's lifespan. Regular leak testing of the refrigerant circuit is essential, especially after installation, to ensure system integrity. The unit is shipped with a full charge of R-22 refrigerant, and service valves with Schrader connections are provided for charging and pressure measurement.

When charging the refrigerant, it is crucial to circulate water through the cooler at all times to prevent freezing, which can cause severe damage and void the warranty. Overcharging should also be avoided, as it can lead to higher discharge pressures, increased cooling fluid consumption, compressor damage, and higher power consumption.

The compressors are equipped with 1/4-in. Schrader fittings for connecting to low-side system pressure gauges, allowing technicians to easily monitor refrigerant levels. If the unit includes a Motormaster® V control, the pressure transducer must be removed from the liquid line Schrader connection to access the gauge.

The control system provides diagnostic information, including alarm codes, which help in quickly identifying and addressing operational issues. The ability to access various operating modes and settings through the control panel simplifies troubleshooting and performance optimization.

For units with hydronic packages, the strainer with a blow-down valve allows for easy removal of particulates, reducing the need for full system drainage during routine cleaning. The ComfortLink™ controls can be programmed to prompt for strainer cleaning, ensuring that this critical maintenance task is not overlooked.

Overall, the AquaSnap™ 30RAN010-055 Chiller is a reliable and efficient cooling solution, offering a blend of advanced technology, user-friendly features, and simplified maintenance procedures to ensure long-term performance and operational efficiency.

Carrier AquaSnap 30RAN010-055 Specifications

General IconGeneral
Model30RAN010-055
CategoryChiller
Compressor TypeScroll
RefrigerantR-410A
Power Supply208-230/460V, 3-phase, 60 Hz
Control SystemMicroprocessor-based
Operating Range (Ambient Temp)-20°F to 125°F
Cooling Capacity (Tons)10-55 tons

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