Cascade F Series User Manual

208743 Rev. 1
ERIODIC MAINTENANCE
P
9
100 Hour
Maintenance
Every time the lift truck is serviced or every 100 hours
of truck operation, whichever comes first, complete the
following maintenance procedures.
❏ Check for loose or missing bolts, worn or damaged
hoses and hydraulic leaks.
❏ Inspect the clearance between the truck lower carriage
bar and the fork positioner lower hooks. Tighten the
lower hook bolts to a torque of 115-125 ft.-lbs.
(155-170 Nm).
❏ Lubricate the grease fittings (sideshift to access) and
lower bearings with chassis grease.
❏ Lubricate the shaded areas (refer to step 12 of
Installation) on the fork bars with Slip Plate (Slix It) No.
8035 lubricant - Cascade part no. 599489.
500 Hour
Maintenance
After each 500 hours of truck operation, in addition to the
100 hour maintenance, perform the following procedures.
❏ Tighten the backrest capscrews to a torque of 115-125
ft.-lbs. (155-170 Nm).
❏ Check the forks and carriage for wear with wear gauge
part no. 209509 (Class II) or 209507 (Class III). Refer to
Installation step 13.
❏ Apply chassis grease to the upper bearing zerk fittings
and fork carrier bearings.
1000 Hour
Maintenance
After each 1000 hours of truck operation, in addition to
the 100 and 500 hour maintenance, perform the following
procedures.
❏ Inspect the thickness of the upper bearings. If either
of the bearings are worn to less than 1/16 in. (1.5 mm)
thick, they should be replaced.
❏ Inspect the exposed thickness of the lower bearings. If
the exposed thickness is less than 1/16 in. (1.5 mm),
they should be replaced.
❏ Inspect the fork carrier bearings. If the exposed
thickness is less than 1/16 in. (1.5 mm), they should be
replaced.
2000 Hour
Maintenance
After each 2000 hours of truck operation, in addition to
the 100, 500 and 1000 hour maintenance, perform the
following procedures.
❏ Replace the upper and lower bearing sets and fork
carrier bearings.
IMPORTANT: After completing any service
procedure, always test each function through 5
complete cycles. First test the attachment empty,
then test with a load to make sure the attachment
operates correctly before returning it to the job.
FP0010.eps
.09 in.
(2.3 mm)
FP0091.eps
Upper Bearing
Zerk Fittings
Fork Carrier
Bearings
FP0092.eps
Upper Bearings
Lower Bearings
Lower Hooks
Clearance

Cascade F Series Specifications

General

Brand	Cascade
Model	F Series
Category	Forklifts
Language	English