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VLT 5000
Danfoss VLT 5000 User Manual
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Synchronizing controller
52
MG.10.N4.02 - VLT is a reg
istered Danf
oss tradem
ark
A
pplication example – Embossing patterns on mould
Moulds of two diff
erent kinds
and lengths are embos
sed with a pattern. The conveyor belt operator changes
the position of the patter
n by
means of
two buttons. Each of the two increm
ental encoders has
a z
ero trac
k
for m
ark
er synchroniz
ation.
Description of terminal
s and terminal configuration
Figure 20: Wirin
g diagram
– applicati
on exam
ple
52
54
Table of Contents
Operating Instructions
2
Default Chapter
2
Table of Contents
2
Safety Regulations
4
Introduction
5
Function Description
5
Speed Synchronization
5
Position Synchronization (Angle Synchronization)
5
Marker Synchronization
5
Mechanical Brake Control
6
List of Illustrations
6
Tips and Tricks for Synchronization Tasks
6
Figure 1: Calculation Example
6
Hardware
8
VLT Control Card Terminals
8
Technical Data
8
Option Card Terminals
8
Supply Voltages
9
Encoder Monitor
10
Option Card Layout
11
Technical Data
13
Examples of Encoder Interface Connections
15
Figure 6: Master-Slave Connection
15
Figure 7: Virtual Master-Slave Connection
15
Description of Terminals
16
Description of Field Bus Interface
21
Data Layout
21
Description of Parameters
23
Initializing the Parameters
37
Speed Synchronization
38
Figure 8: Control Behaviour with Speed Synchronization
38
Figure 9: Mixing. Speed Synchronizing Control
38
Function Diagrams for Speed Synchronization
39
Figure 10: Syncstart with Speed Synchronization
39
Syncstart
39
Up/Down Factor
39
Figure 11: Up/Down Factor with Speed Synchronization
40
Figure 12: Hold Speed
41
Gear Changing
41
Hold Function
41
Changing the Gear Ratio with an Analogue Value
42
Figure 13: Changing the Gear Ratio in Speed Synchronization
42
Application Example - Admixture
43
Description of Terminals and Terminal Configuration
43
Figure 14: Wiring Diagram - Batch Control
43
Setting the Parameters
44
How to Check the Motor Connection
45
How to Test the Incremental Encoders
45
How to Optimize the Controller
46
How to Program Synchronization
48
Operation and Operating Functions
49
Figure 15: Control Behaviour with Position Synchronization
50
Figure 16: Embossing with Position Synchronization
50
Position Synchronization (Angle Synchronization)
50
Figure 17: Synchronizing to a Stationary Master
51
Figure 18: Synchronizing to a Running Master
51
Syncstart to a Running Master
51
Syncstart to a Stationary Master
51
Figure 19: Position Displacement
52
Position Displacement with a Running Master
52
Function Diagrams for Position Synchronization
51
Application Example - Embossing Patterns on Mould
53
Description of Terminals and Terminal Configuration
53
Figure 20: Wiring Diagram - Application Example
53
Setting the Parameters
54
How to Check the Motor Connection
55
Testing the Incremental Encoders
55
How to Optimise the Controller
55
How to Program Synchronization
57
Operation and Operating Functions
59
Figure 21: Control Behaviour with Marker Synchronization
60
Figure 22: Conveyor Belt with Marker Synchronization
60
Marker Synchronizing
60
Figure 23: Initial Start-Up with Marker Synchronization
61
Marker Correction During Operation
61
Syncstart to a Running Master after Power on
61
Function Diagrams for Marker Synchronization
61
Application Example - Packaging
62
Figure 24: Marker Correction During Operation
62
Terminals and Terminal Configuration
63
Figure 26: Wiring Diagram - Conveyor Belt Regulation
63
Setting the Parameters
64
How to Check the Motor Connection
65
How to Test the Incremental Encoders
65
How to Optimise the Controller
66
How to Program Synchronization
68
Operation and Operating Functions
70
Appendix
71
Messages and Error Reference
71
Table of Error Messages
71
Parameter Overview
73
Glossary of Key Terms
81
Figure 27: Incremental Encoder Signals
81
Figure 28: Derivation of Quad Counts
81
Figure 29: Synchronization Without Virtual Master
82
Figure 30: Addition of the Cycle Times
83
Figure 31: Synchronization with Virtual Master
83
Figure 32: no Addition of the Cycle Times
84
List of Illustrations
85
Index
86
Other manuals for Danfoss VLT 5000
Manual
7 pages
Quick Setup
59 pages
Instruction Manual
44 pages
Application Note
16 pages
5
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Danfoss VLT 5000 Specifications
General
Brand
Danfoss
Model
VLT 5000
Category
Controller
Language
English
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