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Digi DI-5000 User Manual

Digi DI-5000
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DI-5000_DP-5000_DPS-5000 Service Manual Edition 2
17
Hardware Test
Input USB RS-232 Ethernet Drawer LCD
Database
INIT Backup Restore Load Default Data Database Migration
Date And Time
Date Time
Service Advance
Default Data USB Backup RF Bridge Load Default DST Config VNC
Touch Screen Calibration MAC Address Config Firewall TrueType Font Config
Restore Data Password
Serial Port
/Dev/tty/S0 /Dev/tty/S1
SVGA Customer Display
Maintenance Setup
Queue System
Queue Server Queue Config
Schedule Reboot
Hour Minute
User Spec
Barcode Communication Label Receipt Setting
Module Spec
Password E-label & Hi-Touch Queue System & Turn Chime Other

Table of Contents

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Digi DI-5000 Specifications

General IconGeneral
BrandDigi
ModelDI-5000
CategoryPrinter
LanguageEnglish

Summary

Notice

Proprietary Information and Disclaimers

Proprietary information, subject to change without notice. No responsibility for errors or damages from misinterpretation.

Safety Information

General Safety Precautions

Comply with safety warnings; avoid shock, ensure stability, avoid overloading.

Cautions and Warnings

Accessible socket-outlet for pluggable equipment; use correct fuses; handle batteries carefully to prevent explosion.

Safety Regulations

FCC Interference Statement

Equipment tested for Class B compliance; may cause interference if not installed as per instructions.

FCC Radiation Exposure Statement

Complies with FCC RF limits for uncontrolled environments; avoid direct antenna contact during transmission.

WEEE Treatment and Recovery

Hazardous Material Listing

Lists items required for removal at end of life, referencing WEEE Annex II for disposal procedures.

Component Listing and Disposal Procedures

Details disposal procedures for specific components like CPU Board, referencing disassembly steps.

General Specifications

Model Specifications

Details model names, dimensions, OS, CPU, memory, display, weight, I/O, and optional interfaces.

Operating Specifications

Covers power source, consumption, frequency, operating temperature, and humidity parameters.

Physical Dimensions and Adjustability

Illustrates overall dimensions and display rotation capabilities (30° left/right, 90° up/down).

Label Specifications

Details roll diameters, label width, and provides a table of label types, sizes, and PCS/ROLL.

Key Sheet and Display

Key Sheet Layouts

Illustrates the key layout for DP-5000 and DI-5000/DPS-5000 models.

Key Functions

Explains the function of each key on the key panel, such as numeric, CLEAR, and RE-ZERO keys.

Key Functions Explained

Details functions of TARE, MULTIPLY, PLU, PRINT, FEED, and Function Keys.

Operator Display Layout

Identifies and explains the usage of numbered areas/functions on the operator display screen.

Software Functional Structure

Menu Navigation Structure

Diagram showing hierarchical structure of software menu: Registration, Programming, Maintenance, etc.

Software Menu Details

Further breakdown of functions: Hardware Test, Database, Date/Time, Service Advance, Serial Port.

Scale and System Specifications

Details functions for Scale Spec, System Info: Scale Price, OS Version, Memory, Disk Space.

I/O Ports and Sealing Locations

I/O Port Identification

Illustrates and labels I/O ports (USB, Ethernet, RS-232, SD Card) for DP-5000 and DI-5000/DPS-5000.

Span Switch Configuration

Provides steps to open rear cover and span switch to enable/disable the switch.

W&M Sealing Procedures

Illustrates sealing methods for loadcell connector, span switch, and casings using screws or stickers.

Initial Setup Procedures

Media Loading Instructions

Shows step-by-step visual guide for loading label and receipt paper into the printer.

Printing Mode Switching

Explains how to switch between Label and Receipt printing using specific key combinations.

Software Setup and Configuration

Default Country Specification Setup

Guides through loading factory default specs, selecting country, and comparing specifications.

User Specification Setup

Details setting user-specific parameters: barcode formats, data selection, and saving changes.

Module Specification Setup

Explains configuration for module-specific settings like E-LABEL & HI-TOUCH, requiring password.

Scale Specification Setup

Covers setting scale-specific parameters: Scale Price, Operation, and rounding methods.

Weigh & Measure Specification Setup

Details configuration for W&M specs, focusing on W&M Scale settings.

Specification Search Procedure

Guides on searching specifications using keywords or numbers via the search function.

Search Result Display

Shows how search results are displayed, indicating if a specification was found or not found.

Date and Time Configuration

Provides steps to set the date and time on the scale through the menu and save changes.

Daylight Saving Time Configuration

Explains how to configure DST: year, start/end dates, and adjustment hours.

Span Adjustment and Calibration

Weight Calibration Procedure

Details weight calibration: enabling span switch, calibrating zero and full span.

Calibration Completion Confirmation

Shows the screen indicating successful completion of the calibration process.

System Setup and Network Configuration

Scale IP Address Configuration

Guides on setting scale IP, Net Mask, Gateway, DNS, and saving configuration.

Database IP Address and Network Test

Explains performing network test by pinging the database IP address.

Scale MAC Address Configuration

Details editing and setting scale MAC address via service advance menu.

WLAN (RF Bridge) Setup

Provides instructions for setting up WLAN RF Bridge: retrieving settings, changing ESSID.

WLAN Security and Authentication Setup

Covers selecting security and authentication settings for wireless LAN connection.

Base Station and Language Setup

Serial Port Configuration

Guides on configuring serial port settings: Com port, Baud Rate, Parity, Data Bits, Stop Bits.

Language Translation Procedure

Details translating language files using FTP and WordPad, involving copying PO files.

Applying Language Changes

Explains changing language in PO files, sending back via FTP, and restarting the machine.

Hardware Test and Maintenance

Printer Sensor Status Check

Guides on checking printer sensors (Head Open, Peel) via printer test menu.

Printer Status and Warnings

Details checking status like Under Printing, Printer Busy, Thermistor Warning, Thermal Head Problem.

Printer Sensor Calibration

Explains calibrating Gap, Peel, Paper End sensors using Lite, Deep, and standard methods.

Sensor Calibration Readings

Shows readings for Minimum, Maximum, and Threshold values during sensor calibration.

Thermal Head Type Detection

Describes detecting thermal head type through the printer test menu.

Database Maintenance and Backup

Database Initialization Procedure

Guides on initializing database, selecting specific databases, and confirming the process.

Database Backup Process

Details backing up database: confirmation, data selection, and progress monitoring.

Database Backup Confirmation

Shows confirmation screens for a successful database backup.

Database Restore Procedure

Explains restoring database, noting version compatibility requirements for source/other machines.

Loading Default Data

Guides on loading default data into the machine, including confirmation and success messages.

Database Migration Process

Details migrating database data between PC Scale versions, noting version compatibility.

Database Migration Confirmation

Shows confirmation and progress screens for database migration.

USB Backup / Restore

USB Backup Procedure

Guides on backing up data to USB: requires password, data selection, and confirmation.

USB Data Backup Confirmation

Illustrates screens for selecting data, backup disk, and confirming successful data backup.

USB Restore Procedure

Details restoring data from USB: notes version compatibility and data selection.

USB Data Restore Confirmation

Shows screens for selecting restore disk, data, and confirming successful data restoration.

Hardware Testing Procedures

Input Hardware Test

Guides on testing input functions: keyboard, barcode scanner, magnetic card reader.

USB Hardware Test

Explains testing USB connectivity by connecting keyboard/mouse and detecting the device.

RS232 Hardware Test

Details testing RS232 ports using loopback jig, checking for OK or Error status.

Ethernet Hardware Test

Guides on testing Ethernet connection: LAN cable, checking TX/RX data rates.

Touch Screen Calibration

Touch Screen Calibration Steps

Provides step-by-step guide for calibrating touch screen by touching specific points.

Touch Screen Calibration Points

Details touching specific points for calibration, including alternative methods.

Touch Screen Calibration Completion

Shows the success message after completing the touch screen calibration process.

System Information Monitoring

Software and Firmware Information

Explains viewing software version, model name, AD version, and checksum.

Component Firmware and OS Information

Details checking firmware for Printer, Keypad, Boot Flash, and OS Version.

Database, Memory, and Disk Space Information

Guides on viewing database record counts, memory usage, and disk capacity.

AD Board Checksum Verification

Checksum Verification Steps

Details using Telnet to connect to scale and run checksum command for AD board.

Checksum Command Execution

Explains executing commands like `cd /opt/pcscale` and `./wrtchksum`.

Thermal Head Maintenance

Thermal Head Cleaning Procedure

Provides instructions for cleaning thermal print head with cleaning pen and cautions.

Basic Cleaning and Precautions

Covers basic cleaning of scale surfaces and notes regarding the printer cutter.

Thermal Head Dismantling

Details dismantling thermal head unit: pulling drawer, disconnecting cables.

Thermal Head Replacement

Illustrates loosening screws, replacing thermal head, reconnecting cables, and securing unit.

Firmware Upgrading

Kernel Firmware Update

Guides on updating kernel firmware using Hyper Terminal, including port settings and commands.

Kernel Firmware Transfer

Details sending bootloader file via Xmodem protocol using Hyper Terminal.

Kernel Firmware Verification

Explains verifying kernel firmware with checksum commands and redoing procedure if needed.

Redboot Configuration Update

Covers updating redboot config file: sending file, verifying checksum.

Redboot Configuration Verification

Details verifying redboot configuration update with checksum commands.

Firmware Update Completion

Shows how to close program after successful firmware update and checksum verification.

PC Scale Application Firmware Update

Guides on using FTP client to upload firmware to scale's root directory for upgrading.

Printer Firmware Update

Explains reading current firmware version, updating it, and confirming the new version.

Firmware Update Confirmation

Shows process of confirming firmware update and re-reading the version.

Major Part Disassembly

Front Cover Disassembly

Illustrates steps to remove the front cover block of the scale unit.

Main Body Side Cover Disassembly

Shows disassembly of left/right side covers, noting screw types.

CPU, Inverter, and Display Board Disassembly

Details disassembly of CPU, inverter, touch relay, and display LCD, showing screw types.

Internal Board Disassembly

Illustrates disassembly of internal boards: CPU, Touch Relay, Display Block, noting screw types.

LCD and Bracket Disassembly

Shows removal of LCD and brackets, specifying screw types.

Keyboard Block Disassembly

Illustrates removal of keyboard block, noting screw types.

Top Cover Disassembly

Shows steps to disassemble top cover, noting screw types.

WLAN Kit Disassembly

Details removal of WLAN kit and components, noting screw types.

Thermal Head Unit Disassembly

Illustrates disassembly of thermal head unit, including support and spring components.

Printer Block Disassembly

Shows steps for disassembling printer block, including cover removal and screw types.

AD Board Disassembly

Illustrates disassembly of AD board and related components, noting screw types.

Power Supply Unit Disassembly

Details removal of power supply unit and associated parts, noting screw types.

I/O (Base) Board Disassembly

Shows steps for disassembling I/O (Base) Board, noting screw types.

I/O Interface Board Disassembly

Illustrates disassembly of I/O Interface Board, noting screw types.

DP5000 IO Block Disassembly

Details disassembly of DP5000 IO Block AD (RS232,ETH), noting screw types.

Hardware Details and Block Diagrams

DP-5000 Block Diagram

Presents block diagram illustrating components and connections for DP-5000 model.

DI-5000 / DPS-5000 Block Diagram

Presents block diagram illustrating components and connections for DI-5000 / DPS-5000 models.

Power Supply Unit Components

Identifies connectors and functions on the power supply unit.

CPU Board Component Identification

Labels components and connectors on the component side of the CPU board.

CPU Board Solder Side Identification

Labels components and connectors on the solder side of the CPU board, including switches.

Option Kits Installation

RF Antenna Installation Guide

Provides visual guide for installing RF antenna: opening cover and connecting cable.

Port Pin Configuration and Cables

Ethernet Port Pinout and Cable Types

Details Ethernet port pin config, preferable cable types, and wiring diagrams.

RS232C Port Pinout

Shows pin configurations for PC and scale sides of the RS232C port.

USB Port Pinout

Details pinout for USB port, specifying power and data lines.

Specification Lists

Weigh & Measure Scale Specifications

Lists W&M Scale specs: decimal maker, load cell sensitivity, negative weight mask.

W&M Tare Specifications

Details Tare functions: digital tare, accumulation, auto tare clear, and zero tracking.

W&M Price Specifications

Covers price calculation, decimal points for total/unit price, and rounding methods.

W&M Operation Specifications

Details manual weight entry, prepack mode selection, and country codes.

Printer Specifications

Lists printer specs: paper width, length, gap length, printing speed, and adjustment.

Printer Control and Diagnostics

Covers printer control: back feed, mark flag, printing density, thermal head diagnosis.

User Specification - Barcode

Details item barcode specs: barcode type selection and data format.

User Specification - Total Item Barcode

Covers total item barcode specs: barcode type selection and data format.

User Specification - Communication

Lists specs for communication: scale numbers, E-label connection, database mode.

User Specification - Label Settings

Details label settings: advertisement printing, currency symbol, and data field printing.

Label Format Specifications

Covers default label formats for item/total printing, E-label, and info-card formats.

Label Nutrition and Other Settings

Details nutrition template, serving size printing, and other label settings.

Label Other Settings and Shop Name

Covers other label settings, shop name config, and receipt printing.

Receipt General Settings

Details receipt settings: barcode printing, paper width, PLU number, price, special messages.

Receipt Printing Options

Covers receipt printing options: total price display, second receipt, discount presentation.

Settings - Accumulation & Change Mode

Details settings for accumulation, re-grouping PLUs, timeouts, clerk buffer locking.

Settings - Auto Entry and Printing

Covers settings for auto entry modes, PLU call, auto printing, label format printing.

Settings - Barcode Scanner and Cash Drawer

Details settings for barcode scanners and cash drawer operations.

Settings - CCD and Commodity Name

Covers CCD report limits, client printing, commodity name display, and line settings.

Settings - Commodity Name Resize and Continues Printing

Details settings for auto resizing commodity names and continuous printing.

Settings - Cool, Customer, and Quantity

Covers settings for cool test print, customer functions, and forcing quantity.

Settings - Shelf Life and Function Keys

Details settings for forcing shelf life, function key related options, and Hi-Touch.

Settings - Image & Text and Log

Covers settings for text programming, image copy, and PLU logging.

Settings - Manual Price Entry and Non Weigh Counting

Details settings for manual price entry and non-weigh counting functions.

Settings - Operator and Order & Basket

Covers operator logging, clerk timeouts, order prefix, and basket item print format.

Settings - Password and PLU Grouping

Details settings for password protection, PLU grouping, and PLU search methods.

Settings - Preset and Product Info

Covers settings for presets, product information display, and report generation.

Settings - Self Service and Traceability

Details settings for self-service modes, traceability features, and label formats.

Settings - Unit Price Override and Recalculation

Covers unit price override status and unit price recalculation settings.

Module Specifications - Password and E-label

Lists specs for password system and E-label & Hi-Touch features.

Module Specifications - Queue System and Other

Details specs for queue system, turn chime, and various 'Other' module functions.

Module Specifications - Customer Display and Printer

Covers customer display types, self-service modules, external printers, multimedia content management.

Scale Specifications - Price

Lists scale specs for unit price recalculation, rounding methods, and decimal points.

Scale Specifications - Tax and Operation

Details scale tax settings, rounding methods, and operation modes (prepack, manual).

Scale Specifications - Weight Formatting

Covers decimal point positions for weight and the form of the decimal marker.

Scale Specifications - Country Code

Lists country codes used for scale configuration and specifications.

Revision Records

Revision History

Documents manual changes: dates, versions, and descriptions of modifications.

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