Ford F-750 Shop Manual

TABLE OF CONTENTS
Pare
Foreword.... .................................................................................................... 2
Part ONE-POWER PLANT
CHAPTER I-GENERAL ENGINE REPAIR
Section
I"nge
1 Trouble Shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
2
Engine Tune-Up. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
3
Engine Removal and Installation ................ " 10
4 Intake and Exhaust Manifolds. . . . . . . . . . . . . . . . . . .. 15
5 Rocker Mechanism, Cylinder Head, Valves, Valve
Lash
Adjustment, and Valve Timing ........... " 15
6 Camshaft Sprocket, Camshaft, and Camshaft Bearings 21
Section I'a"e
7 Flywheel, Crankshaft, Main Bearings, and Connecting
Rod Bearings ............................... " 22
8 Oil Pan, Oil Filter, and Oil Pump and Pressure
Relief Valve. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 26
9 Cylinder Block, Pistons, Piston Rings, and Connecting
Rods. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 27
10 Exhaust System ............................... " 29
CHAPTER 1I-6-CYLINDER 223 CUBIC INCH (EBR, EBS, AND EBT) ENGINES
1 Manifolds...................................... 30 5 Camshaft Sprocket, Camshaft, and Bearings ..... " 36
2 Cylinder
Head and Valves ...................... " 31 6 Flywheel, Crankshaft, and Bearings. . . . . . . . . . . . . .. 37
3 Oil Pan and Oil Pump and Pressure Relief Valve. . .. 33 7 Connecting Rods, Pistons, Pins and Rings ........ " 39
4
Crankshaft Damper, Cylinder Front Cover, and Oil 8 Exhaust System ............................... " 40
Seal. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 34
CHAPTER III-8-CYLINDER 239 (EBV AND EBW) AND 256 (EBZ) CUBIC INCH ENGINES
1 Manifolds...................................... 43
2 Cylinder
Head and Valves ...................... " 44
3
Oil Pan and Oil Pump and Pressure Relief Valve. .. 47
4 Crankshaft Pulley, Engine Front Support Bracket,
Cylinder
Front Cover and Oil Seal ............. " 48
5 Camshaft Sprocket, Camshaft, and Bearings ...... " 50
6 Flywheel, Crankshaft, and Bearings ............. " 52
7 Connecting Rods, Pistons, Pins, and Rings. . . . . . . .. 54
8 Exhaust System... . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 56
CHAPTER IV-8-CYLINDER 279 (EAL) AND 317 (EAM) CUBIC INCH ENGINES
1 Manifolds...................................... 57
2 Cylinder Head and Valves ...................... " 58
3 Oil Pan and Oil Pump and Pressure Relief Valve .. " 61
4 Crankshaft Damper and Cylinder Front Cover. . . . .. 62
5 Camshaft Sprocket, Camshaft, and Bearings. . . . . . .. 63
6 Flywheel, Crankshaft and Bearings. . . . . . . . . . . . . . .. 65
7 Connecting Rods, Pistons, Pins, and Rings ....... " 67
8 Exhaust System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 69
CHAPTER V-IGNITION, FUEL, AND COOLING SYSTEMS
1 Ignition ...................................... " 70
2 Distributor Minor Repair and Adjustments... . . . . .. 75
3 Distributor Overhaul. . . . . . . . . . . . . . . . . . . . . . . . . . .. 77
4 Carburetor Operation and Adjustments .......... " 83
5 Carburetor Overhaul-223 Cubic Inch Engine. . . . .. 89
6
Carburetor Overhaul- 239 Cubic Inch Engine. . . . .. 93
7
Carburetor Overhaul-256, 279, or 317 Cubic Inch
Engine ..................................... " 95
8
Fuel Tanks and Lines .......................... " 98
9 Fuel Pumps, Vacuum Boosters, and Fuel Filter ... " 99
10 Governors ...................................... 102
11 Fans and Belts ................................ " 104
12 Water Pumps ................................. " 105
13 Cooling System-Radiator, Hose, and Thermostat .. 108
Part TWO-CIIASSIS
CHAPTER I-CLUTCH, TRANSMISSIONS, AND GEARSHIFT LINKAGE
1 Trouble Shooting .............................. " 112
2 Clutch ......................................... 113
3 Transmission Cleaning
and Inspection. . . . . . . . . . . .. 116
4
3-Speed Transmissions. . . . . . . . . . . . . . . . . . . . . . . . . .. 117
54-Speed Transmission. . . . . . . . . . . . . . . . . . . . . . . . . . .. 122
6
Light-Duty 5-Speed Transmissions ................ 126
7
Heavy-Duty 5-Speed Transmissions ............... 131
8 3-Speed Auxiliary Transmission ................... 136
9
Gear Shift Linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 141
CHAPTER II-OVERDRIVE
1 Operating Principles-Mechanical. ................ 142
3 Trouble Shooting. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 145
2 Operating Principles-Electrical. .................. 144
4
OverhauL ...................................... 147
CHAPTER III-POWER STEERING
1 Construction and Operation. . . . . . . . . . . . . . . . . . . . .. 151
3 OverhauL ...................................... 162
2 Inspection and Trouble Shooting .................. 158
CHAPTER IV-RUNNING GEAR
1 Trouble Shooting. . . . . . . . . . .. ................... 170
2 Wheel Alignment .............................. " 172
3 Frames ........................................ 174
4
Front Axles. . . . . . . . . . . . . . . . . . .. ................ 176
5
Springs........................................ 179
6
Shock Absorbers ................................ 180
7 Steering Gear. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 181
8 Steering Linkage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 183
9 Wheels and Tires. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. 185
10 Hubs and Bearings .............................. 191

Ford F-750 Specifications

General

Brand	Ford
Model	F-750
Category	Automobile
Language	English