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EV100 LX
GE EV100 LX User Manual
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26
Reactor/Choke
Disconnect all
leads to the
reactor.
Remove the
two mounting
bolts and
lift out.
Set new reactor on SCR base and start screws back into base. Be sure to use the original
screws
and washers.
run screws
in
to base
finger tight.
Check that the bottom of the reactor is flat against the base.
Alternately
tighten
the
two
screws by
1/4 turn
until firm.
Replace
all
connections
removed
in
step 1.
25
27
Table of Contents
EV100LX Component Locations
3
Outline Drawing
4
EV100LX with Speed Limit and FW
5
EV100LX with Regen and FW
6
EV100LX Dual Motor Control
7
EV100LX Pump Control
8
EV100LX Part Number Identification
9
Terminal Connections for Logic Cards
11
Logic Card Specifications
12
EV100LX Traction and Pump H/P Curve
14
EV100LX Traction and Pump STD Curve
14
Basics of Circuit Operation
15
Control Features
16
Oscillator
16
Current Limit
16
Plugging
17
Pedal Position Plug
17
Ramp Start
17
Full Power Transition
17
Coil Driver Modules
18
1A Thermal Hold off
18
Must Pulse to Time
18
Pulse Monitor
18
Low Voltage
19
Field Weakening
19
Regenerative Braking
19
Dual Motor Operation
19
Dual Motor In-Board Wheel Reversal
20
Dual Motor Sharp Turn Speed Limit
20
Top Speed Limit
20
Steer Pump Contactor Time Delay
20
Truck Management Module
21
Stored Status Code
21
On-Board Diagnostics
21
Battery Discharge Indication
21
Hydraulic SCR Control
22
Operation of Voltage Regulator Card
22
General Maintenance Instructions
24
Troubleshooting Instructions
25
Reactor/Choke
26
Status Codes
27
Blank Display
28
Display Screen on Dash Display or Handset Is Blank
28
01 Forward or Reverse Contactor will Not Pick up
28
Accelerator Depressed with no Direction Selected
31
Accelerator Input Voltage too High
31
Status Code 08
32
Status Code 09
32
Status Code 15
33
Status Code 16
33
Battery Volts too Low
33
Battery Volts too High
33
Status Code 17
34
Invalid Card Type Selection
34
Status Code 23
34
Forward and Reverse Contactor Coil Current Low
34
Status Code 24
35
Status Code 25
35
T2 Voltage Low
35
1A Contactor Does Not Drop out or Drops out Slowly
35
Status Code 26
36
Status Code 41
36
Shorted Coil Driver for SP or FW Contactor
36
Open Thermal Protector or Control over Temperature
36
Status Code 42
37
Status Code 43
37
Control Motor Current Sensor Input Missing
37
Status Code 44
38
Status Code 45
38
1REC DID Not Turn off Properly
38
1REC DID Not Turn on Properly
38
Status Code 46
39
Status Code 47
39
Look Ahead Test for T2 Volts
39
2REC Does Not Turn Properly
39
Status Code 48
40
Status Code 49
40
5 REC Does Not Turn on Properly
40
Status Code 50
41
Status Code 51
41
Capacitor Volts Low
41
Excessive Capacitor Voltage When Motor Current Is High
41
Status Code 52
42
Status Code 53
42
Status Code 54
43
Status Code 57
43
Shorted F,R or 1A Contactor Coil Driver
43
Current Sensor Input Voltage Polarity Check
43
Status Code 70
44
Status Code 71
44
Regen Current Sensor Input Missing
44
Status Code 72
45
Status Code 73
45
Status Code 74
46
Status Code 75
46
Regen Contactor Picks up too Slow
46
1 REC Fails to Turn off During Regen
46
Status Code 76
47
Status Code 90
47
Capacitor Overvoltage During Regen
47
User Defined Status Code
47
Status Code 91
48
Status Code 92
48
Status Code 93
49
Status Code 94
49
Status Code 95
50
Status Code 117
51
Status Code 123
51
Status Code 124
52
Status Code 125
52
Status Code 141
53
Status Code 142
53
Status Code 143
54
Status Code 144
54
Status Code 145
55
Status Code 146
55
Status Code 147
56
Status Code 148
56
Status Code 149
57
Status Code 150
57
Status Code 151
58
Status Code 152
58
Status Code 154
59
Status Code 157
59
Checking Components
61
Main Logic Card
61
Instructions for Removal of Control Card
61
Capacitor 1C
62
Contactors
62
Potentiometer in Accelerator
62
Src's
62
Rectifiers
63
Thermal Protector
63
Filter Block
64
1X Choke and Reactor T3-T4
64
Replacement of EV-100 Components
65
When Replacing Module Semiconductors
65
Capacitor
65
22REC, 23REC and 25REC
65
General
67
Purpose
67
Operation
67
Start-Up Display Sequence
67
Function Set-Up Procedures
68
Description and Location
68
Set up Mode
68
Description of Function Numbers
69
Stored Fault Code
69
Creep Speed
69
Controlled Acceleration and 1A Time
69
Field Weakening Drop out
70
Regen Braking C/L
70
Regen Start
70
Speed Limit 1
70
Card Type Selection
71
Steer Pump Time Delay
71
Plugging Distance
72
1A Drop out Current
72
Speed Limit 2
73
Speed Limit 3
73
Internal Resistance Compensation
73
Battery Volts
73
Ev200Lx Supplement
77
Standard Outline Drawing
77
Component Locations
78
Wiring Diagram
80
Current Limit Adjustments
81
Percent on Time
81
Peak Motor C/L
81
Average Motor C/L
81
4
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GE EV100 LX Specifications
General
Brand
GE
Model
EV100 LX
Category
Controller
Language
English
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