GE EV100 LX User Manual

55
STATUS CODE
-145
DESCRIPTION
1 REC did not turn on properly.
Yes
MEMORY
RECALL
CONTROL
TYPE
Pump
Figure 1
SYMPTOM
Forward or reverse contactor will open and close, then open
and then can only be closed by opening and closing the
key switch.
POSSIBLE CAUSE
Defective 2 REC circuit.
 Check for shorted 2 REC.
 Check for shorted 2 REC snubber (22 REC).
Defective 1 REC circuit.
 Check for open circuit or loose connections between
1REC and PZ8. (white/blue wire)
 Check for open circuit or loose connection between
1REC (3 REC snubber) and PZ9. (blue wire)
Defective 1 REC.
 Intermittent or open 1 REC gate. Field test may or
may not show defect. Replace 1 REC after above
checks, show no problem found.
STATUS INDICATION CRITERIA
This status code is displayed when 1 REC fails to gate
on.
STATUS CODE
-146
DESCRIPTION
Look ahead test for T2 volts. ( Greater than 85% of
battery volts)
No
MEMORY
RECALL
CONTROL
TYPE
Pump
Figure 1
SYMPTOM
Pump contactor will not pick up.
POSSIBLE CAUSE
Defective 1 REC.
 Check for shorted 1 REC.
 Check for defective 1 REC insulator (co-therm)
that may short 1 REC heat sink to base plate.
Defective 1A contactor.
 Check for welded 1A contactor power tips.
STATUS INDICATION CRITERIA
This status code is displayed when the voltage at T2 is
greater than 85% of battery volts.

GE EV100 LX Specifications

General

Brand	GE
Model	EV100 LX
Category	Controller
Language	English

Summary

EV100LX SCR Control Ordering Information

EV100LX Part Number Identification

Terminal Connections for Logic Cards

EV100LX Logic Card Specifications

Basics of Circuit Operation

Hydraulic SCR Control (EV100P)

General Maintenance Instructions

Maintenance Do's and Don'ts

Lists essential actions to perform and avoid during maintenance for safety and longevity.

Troubleshooting Instructions

Troubleshooting Status Codes

Checking Components

Component Testing Procedures

Details methods for testing capacitors, contactors, potentiometers, SCRs, and rectifiers.

Replacement of EV-100 Components

EV100 Handset Operation

Function Set-Up Procedures

Details how to access and adjust control functions using the handset's set-up mode.

Function Numbers for Control Cards (IC3645EVLXCD1TT/TX)

Plugging Distance (Current)

Adjusts the plugging distance by setting the current level for deceleration.

1A Drop Out Current

Configures the current level at which the 1A contactor drops out to limit torque.

Function Numbers for Control Cards (Continued)

Card Type Selection

Selects the appropriate logic card type for the vehicle application.

Speed Limit 1 (PA5 OR PA6)

Regen Braking C/L

Adjusts the current limit for regenerative braking to control stopping distance.

Pedal Position Plug

Function Numbers for Control Cards (IC3645EVLXCD1MT/MX)

Current Limit Adjustment

Sets the maximum current limit for the control to protect the motor.

Function Numbers for Control Card IC3645EVLXCD 1PX

Controlled Acceleration and 1A Time

Configures acceleration rate and 1A contactor timing for smooth operation.

Speed Limit 1 (SL1)

Sets a maximum speed limit based on the SL1 switch input.

EV200LX Supplement General Information

EV200LX Supplement Current Limit Adjustments