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GE SX Series User Manual
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OUTLINE DRAWINGS, ELEMENTARY
DRAWINGS AND INP
UTS/OUTPUTS
SX TRANSISTOR CONTROL
Page
13
Revised May 2003
Section 3.4 Tract
ion Element
ary
CONTROL POWER
CONNECTION
POS
A1
F1
NEG
A2
F2
FIELD
ARMATURE
FU1
FU3
FU5
BDI INTERRUPT TO JOY STICK
CONTROLLER
KEY SWI
TCH
A2
A1
F1
F2
*
*
*
*
*
*
*
MOTOR CONNECTIONS
CUS
TOM
ER SU
PPL
IED
TRACTION CONTROL PLUG PL-2
DIRECT
SWITC
H
P18
P6
P10
P1
P7
P13
BRAKE SWI
TCH
*
*
L
P17
P2
24V
FAN ENABLE
FAN
*
SEAT SWI
TCH
P9
ACCEL SWITCH
P8
P4
P5
*
FWD
REV
P20
TEMP
ERAT
URE IN
PUT
FROM PUMP CONTROL;
OPEN I
NPUT OR
VOLT
AGE > 3
V = BD
I
SIGN
AL DI
SABLED
P14
TEMPERATURE
SENSO
R INPUT
FROM TRACTION
MOT
OR
TACH SIGNAL
+12V TA
CH
P23
P2
2
+
-
LINE
*
*
*
*
P21
2.2K
2W
PARK BRA
KE
SWITCH
*
NEG
12
14
Table of Contents
Table of Contents
2
Section 1.0 INTRODUCTION
4
Solid-State Reversing
5
Field Weakening
6
Performance
6
Accelerator Volts Hold off
7
Anti-Rollback
7
On-Board Coil Drivers and Internal Coil Suppression
7
Pulse Monitor Trip (PMT)
7
Ramp Operation
7
Ramp Start
7
Speed Limits
7
Static Return to off (SRO)
7
System Protective Override
7
Thermal Protector (TP)
7
Battery Discharge Indication (BDI)
8
Diagnostics
8
Handset
8
Hourmeter Readings
8
Internal Resistance Compensation
8
Maintenance Alert and Speed Limit
8
Standard Status Codes
8
Status Codes
8
Stored Status Codes
8
Systems Diagnostics
8
Circuit Board Coil Driver Modules
9
Hydraulic Pump Control
9
Truck Management Module (TMM)
9
Section 3.0 ORDERING INFORMATION, ELEMENTARY and OUTLINE DRAWINGS
10
Ordering Information for Separately Excited Controls
10
Outline: SX-4 and SR-4 Package Size
11
Outline: SX-3 and SR-3 Package Size
12
Traction Elementary
13
Pump Elementary
14
Traction and Pump Control Input / Output List
15
Section 4.0 TROUBLESHOOTING and DIAGNOSTIC STATUS CODES
16
General Maintenance Instructions
16
Cable Routing and Separation
16
Application Responsibility
16
Signal/Power Level Definitions
16
Low Level Signals (Level L)
16
High Level Signals (Level H)
17
Medium-Power Signals (Level MP)
17
High-Power Signals (Level HP)
17
4.2.3. Cable Spacing Guidelines
17
4.2.3.A General Cable Spacing
17
4.2.4 Cabling for Vehicle Retrofits
17
4.2.5 RF Interference
17
Suppression
17
Recommended Lubrication of Pins and Sockets Prior to Installation
18
Revised May
18
Controller Mounting Guidelines
19
Necessary Tools
19
The GE Control Mounting Surface
19
Vehicle Mounting Surface
19
Application of Thermal Compound
19
Mounting the GE Control
20
Maintenance
20
General Troubleshooting Instructions
20
Pump Control Status Codes
20
Traction Controller Status Codes
22
TMM Module Status Codes
39
Sx Family - Ge Handset Instructions
54
General Features
54
Purpose/Setup Functions
54
SX Handset Plug Connections & Outline Drawing
54
Setup Function Procedures
55
Setup Mode
55
Status Code Scrolling
55
Setup Functions for Traction Controller
56
Summary of Current Limit Adjustments
62
Setup Functions for Hydraulic Pump Controller
62
Auto Calibration of Accelerator Potentiometers
65
Section 6.0 AUTO CALIBRATION of ACCELERATOR POTENTIOMETERS
66
Traction Memory Map
66
Revised May
67
5
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GE SX Series Specifications
General
Brand
GE
Model
SX Series
Category
Controller
Language
English
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