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GE SX Series User Manual
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OUTLINE DRAWINGS, ELEMENTARY
DRAWINGS AND INP
UTS/OUTPUTS
SX TRANSISTOR CONTROL
Page
14
Revised May 2003
Section 3.5 P
ump Elem
entary
ARMATURE
*
FIELD
PUMP
CONTROL PL
UG PL
-2
STATUS CODE
93 INPUT
STATUS CO
DE 93 INPUT
STATUS CO
DE 94 INPUT
STATUS CO
DE 95 INPUT
STATUS CODE
91 INPUT
STATUS CODE
90 INPUT
STATUS CODE
95 INPUT
STATUS CO
DE 94 INPUT
STATUS CODE
92 INPUT
BRUSH WEAR OUTPUT
OVER TEMP
OUTPUT
P2
P1
P3
P4
P5
P6
P8
P9
P15
P16
P11
P13
P14
P18
P12
P19
P20
P21
*
*
*
PUMP CO
NTROL TE
MP
SPEED 2
SPEED 1
*
SPEED
3
*
SPEED
4
P7
POWER CONNE
CTION
SUPPL
IED BY CUST
OMER
*
PUMP CONT
ROL
POWER CONNEC
TION
P
A1
A2
N
A1
A2
A2
A1
N
KEY SW.
BAT
T (-
)
BATT (+)
FU2
P
LINE
CONTACTO
R
FU4
L
P17
ACCEL PO
T INPUT
*
*
*
*
13
15
Table of Contents
Table of Contents
2
Section 1.0 INTRODUCTION
4
Solid-State Reversing
5
Field Weakening
6
Performance
6
Accelerator Volts Hold off
7
Anti-Rollback
7
On-Board Coil Drivers and Internal Coil Suppression
7
Pulse Monitor Trip (PMT)
7
Ramp Operation
7
Ramp Start
7
Speed Limits
7
Static Return to off (SRO)
7
System Protective Override
7
Thermal Protector (TP)
7
Battery Discharge Indication (BDI)
8
Diagnostics
8
Handset
8
Hourmeter Readings
8
Internal Resistance Compensation
8
Maintenance Alert and Speed Limit
8
Standard Status Codes
8
Status Codes
8
Stored Status Codes
8
Systems Diagnostics
8
Circuit Board Coil Driver Modules
9
Hydraulic Pump Control
9
Truck Management Module (TMM)
9
Section 3.0 ORDERING INFORMATION, ELEMENTARY and OUTLINE DRAWINGS
10
Ordering Information for Separately Excited Controls
10
Outline: SX-4 and SR-4 Package Size
11
Outline: SX-3 and SR-3 Package Size
12
Traction Elementary
13
Pump Elementary
14
Traction and Pump Control Input / Output List
15
Section 4.0 TROUBLESHOOTING and DIAGNOSTIC STATUS CODES
16
General Maintenance Instructions
16
Cable Routing and Separation
16
Application Responsibility
16
Signal/Power Level Definitions
16
Low Level Signals (Level L)
16
High Level Signals (Level H)
17
Medium-Power Signals (Level MP)
17
High-Power Signals (Level HP)
17
4.2.3. Cable Spacing Guidelines
17
4.2.3.A General Cable Spacing
17
4.2.4 Cabling for Vehicle Retrofits
17
4.2.5 RF Interference
17
Suppression
17
Recommended Lubrication of Pins and Sockets Prior to Installation
18
Revised May
18
Controller Mounting Guidelines
19
Necessary Tools
19
The GE Control Mounting Surface
19
Vehicle Mounting Surface
19
Application of Thermal Compound
19
Mounting the GE Control
20
Maintenance
20
General Troubleshooting Instructions
20
Pump Control Status Codes
20
Traction Controller Status Codes
22
TMM Module Status Codes
39
Sx Family - Ge Handset Instructions
54
General Features
54
Purpose/Setup Functions
54
SX Handset Plug Connections & Outline Drawing
54
Setup Function Procedures
55
Setup Mode
55
Status Code Scrolling
55
Setup Functions for Traction Controller
56
Summary of Current Limit Adjustments
62
Setup Functions for Hydraulic Pump Controller
62
Auto Calibration of Accelerator Potentiometers
65
Section 6.0 AUTO CALIBRATION of ACCELERATOR POTENTIOMETERS
66
Traction Memory Map
66
Revised May
67
5
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GE SX Series Specifications
General
Brand
GE
Model
SX Series
Category
Controller
Language
English
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