Honeywell Portable Generator Service Manual www.honeywellgenerators.com i
CONTENTS
IMPORTANT SAFETY RULES ......................................................................................... 1-1
SAFETY MESSAGES ............................................................................................................................... 1-1
WARRANTIES .................................................................................................................. 2-1
NORTHSHORE POWER SYSTEMS CONSUMER LIMITED WARRANTY ............................................. 2-1
NORTHSHORE POWER SYSTEMS EMISSIONS CONTROL WARRANTY ........................................... 2-2
NORTHSHORE POWER SYSTEMS REPLACEMENT PARTS LIMITED WARRANTY .......................... 2-4
SPECIFICATIONS AND WIRING DIAGRAMS ................................................................. 3-1
BOLT AND FASTENER TORQUE INFORMATION .................................................................................. 3-2
WIRING DIAGRAMS ................................................................................................................................. 3-3
CONTROLS AND COMPONENTS .................................................................................. 4-1
PREPARING FOR SERVICE ............................................................................................ 5-1
REQUIRED TOOLS .................................................................................................................................. 5-1
TRANSPORTING GENERATOR .............................................................................................................. 5-1
SERVICE REPAIR TIME ANALYSIS & FLAT RATE SCHEDULE .................................. 6-1
MAINTENANCE ................................................................................................................ 7-1
CONSUMER MAINTENANCE SCHEDULE .............................................................................................. 7-1
CLEANING FUEL SEDIMENT CUP .......................................................................................................... 7-5
SPARK PLUG SERVICE ........................................................................................................................... 7-6
CLEANING SPARK ARRESTOR SCREEN .............................................................................................. 7-6
VALVE CLEARANCE ................................................................................................................................ 7-7
GOVERNOR ADJUSTMENT .................................................................................................................... 7-8
TROUBLESHOOTING ...................................................................................................... 8-1
ENGINE DIAGNOSTICS ........................................................................................................................... 8-2
ALTERNATOR DIAGNOSTICS ................................................................................................................. 8-3
SERVICE AND DISASSEMBLY ....................................................................................... 9-1
FUEL TANK SYSTEM ............................................................................................................................... 9-1
CARBURETOR ......................................................................................................................................... 9-2
MUFFLER .................................................................................................................................................. 9-3
GENERATOR ............................................................................................................................................ 9-4
GENERATOR REAR HOUSING ............................................................................................................... 9-5
ALTERNATOR .......................................................................................................................................... 9-6
CONTROL PANEL .................................................................................................................................... 9-8
STARTING SYSTEM ................................................................................................................................. 9-9
RECOIL STARTER ................................................................................................................................. 9-10
FAN COVER ............................................................................................................................................ 9-11
FRAME .................................................................................................................................................... 9-12
INDEX .............................................................................................................................. 10-1
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