JTAG/EMULATION
CONNECTOR
GAS LOW
Vac r
Vbus
CONTROL PWA
041953 (Top Level) 4 LAYER
2.35"h x 5.00"w
26 POS
RIBBON
CABLE
ELECTRODE
NOZZLE
WORK
LEAD
POWER ON
"L/H LINE"
TEMP CAPOFF
"TSO"
POWER PWA
041950 (Top Level)
7.85"h x 11.20"w
2oz plated to 3oz
FAN
110CFM
24v/0.50A
GRNYELYELYEL
AMPS
SERIAL
DATA
Finv=42khz
PRESSURE SW
005112
Low Press=OPEN
CAP SW NC
START
LIFT to
Hipot
Fsw = 66khz
UVLO = 110vdc
(80vac)
OVLO = 495vdc
LOW INDUCTANCE
LAYOUT
TOP247
DSP 2801
4x25Mhz=100Mhz
0.78 x 0.78"
Stayout for
TEST CLIP
MTG4
MTG8
MTG3
CONTROL to
CHASSIS GND
98-264vac
47-63hz
PE
12AWG
LIFT to
Hipot
MTG6
Fpfc=28khz
Iline Limit
37.5arms
FACING COMPONENT SIDE of POWER BD
MACHINE
REAR
MACHINE
FRONT
L
R
Loutput 014309
L0=410uH
L30=270uH
Rdc20C=19mohm
POWER XFMR 014308
Twisted Leads
Lprim=0.75mH Rprim20C=4.8mohm
Rsec20C=10.5mohm
Lleak=0.5uH Typ
14T
Lpfc 014307
L0=350uh
L60=185uh
Rdc20C=21.5mohm
GAS SOL
24v/0.13A
11T
CORD
STD Unit 14/3 SO Dia=0.53"
CE Unit H05VV-F3G2.5 Dia=0.39"
y=2.09"-5.51"
0.472" MAX
Height Zone
5.51"-7.85"
1.72" MAX
Height Zone
y=0.00"-2.09"
1.00" MAX
Height Zone
EXTRA
SPACE
FOR
BD
DEPAN-
IZATION
MPX5700 BACK-UP
PRESSURE SENSOR
NOT USED
1
START
XFR
ERROR
CODE
/RESET or
HDR FLT
1 1
11414
14
15
1515
28 28
28
3333 3636
MUELLER
+
-
E36/18/11
CPLD
44 Pin
32 I/O
WHT WIRE
J12
J7
HEAT
SINK
J4 J5 J6
J16
J17
nc
CM Choke Installed
on CE unit only
-Vbus
375vdc
INPUT BRIDGES
PFC IGBT MODULE
INVERTER IGBT MODULE
OUTPUT DIODE and
PILOT ARC IGBT MODULE
OUTPUT CURRENT SENSOR
TRANSFER SENSOR
WHITE
-VBUS
12AWG UL1015 BLK
ORG
VIOLET
/GAS
RED
BLUE
375VDC
12AWG UL1569 WHT
12AWG UL1569 RED
/OVLO
IGBT TEMP
/INV SAT
/DRV FLT
/CAP UNBAL
/FAN
/SSR
/PFC OC
/UVLO
/PWRFLT
+24
/5 or 24 FLT
4
1
2
3
1
2
3
4
12
34
56
78
910
11 12
13 14
15 16
17 18
19 20
21 22
23 24
25 26
1
2
3
4
8
7
6
5
M
+
-
IN1
IN2
IN3OUT3
OUT1
OUT2
1
2
3
4
5
6
7
89
10
11
12
13
14
15
16
IN2
2
DIAG
3
GND
4
GND
5
GND
6
GND
7
VS
8
IN3
9
EN
11
OUT1
19
IN1
1
OUT2
18
GND
17
GND
16
GND
15
GND
14
OUT3
13
OUT4
12
PRG
20
IN4
10
1
2
3
IN OUT
GND
IN15
15
IN9
9
IN8
8
IN7
7
IN13
13
IN12
12
IN11
11
IN10
10
IN6
6
IN16
16
IN3
3
IN2
2
IN1
1
IN5
5
IN14
14
IN4
4
IN17
17
IN18
18
IN19
19
TDO
40
SPI EN
32
TCK
42
TDI
43
VCC
44
TMS
41
OUT1
20
OUT2
21
OUT3
22
OUT4
23
OUT5
24
OUT6
25
OUT7
26
OUT8
27
I/O
28
SPI IN
31
SPI CLK
30
SPI OUT
29
1
2
3
L
2
F
5
X
3
D
7
C
1
S
4
1
2
3
4
IN OUT
GND
AC
AC
-
+
12
34
56
78
910
11 12
13 14
15 16
17 18
19 20
21 22
23 24
25 26
M
+
-
IN1
IN2
IN3
OUT3
OUT1
OUT2
\CS
1
SD0
2
\WP
3
VSS
4
VCC
8
\HOLD
7
CLK
6
SDI
5
M
+
-
IN1
IN2
IN3
OUT3
OUT1
OUT2
1
2
3
4
8
7
6
5
1
3
5
7
9
11
13 14
2
4
6
8
10
12
AC
AC
-
+
1
2
1
2
3
IN
15
IN
9
V-
8
IN
7
IN
13
IN
12
IN
11
IN
10
IN
6
V+
16
IN
3
IN
2
IN
1
IN
5
IN
14
IN
4
Description
Size Drawing Number Rev
Sheet of
File Name
Box 5010 Hanover, NH 03755-5010 (603) 643-3441
THIS DRAWING AND ALL
INFORMATION CONTAINED
THEREON IS CONSIDERED
PROPRIETARY AND MAY
NOT BE USED FOR
MANUFACTURING OR
FABRICATION PURPOSES
WITHOUT PERMISSION
FROM HYPERTHERM, INC.
Drawn By
Approved By
Date
Date
HYPERTHERM
Stock Number
15
4W
J21
0.01uF
300vac
0.33uF
630VDC
2200uF
250VDC
+
10 150J
t
60A 600V
PFC DIODE
J2
HCPL-7840
+
-
+
-
VDD1
VIN+
VIN-
GND1 GND2
VOUT-
VOUT+
VDD2
CM Choke 16arms
3.9uF
630VDC
LAX100-NP
M5 in Plastic
J13
15
4W
L9338MD
-
+
M5 in Plastic
15 ohm
50W TO247
4.7nF
300vac
Y2
t
-
+
3.3 nF
1000VDC
CPLD
15
4W
CLAMP DIODE
60A 600V
J14
WHT
t
4.7nF
300vac
Y2
2200uF
250VDC
+
600V
90A
1200V
35A
75k 2w
J20
16A/250V DPST
2.21M
1200V
35A
LAX100-NP
.01uF Y2
300vac
2.7uF
630VDC
600V
90A
EE PROM
2.7uF
630VDC
27K
3W
LAX100-NP
HCPL-7840
+
-
+
-
VDD1
VIN+
VIN-
GND1 GND2
VOUT-
VOUT+
VDD2
J15
1200V
35A
RED
J18
3.9uF
630VDC
0.33uF
630VDC
J19
600V
90A
20K
3W
27K
3W
6.8uf 300vac X2
-
+
J22
J1
720
CW
18 INVU
COM INVU
+9
18T
+24
18PA
COMPA
COMT
18REG
+3.3
+3.3
+5
INV IPRIM
SSR
FAN
GAS
/PFC DESAT
/INV DESAT
PFC PWM
INVU PWM
INVL PWM
PA
/PA DESAT
CAPON
GAS OK
REDUNDANT START
START
GAS
SSR
FAN
INVU PWM DRV
INVL PWM DRV
PFC PWM DRV
PA DRV
5
5
4
4
3
3
2
2
1
1
D D
C C
B B
A A
D
11
ELEC SCHEM:PMX30 SYS
013-2-364 013364B1 A
10-6-06
10-5-06 013364
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