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8040ZTS
jcb 8040ZTS User Manual
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Section 1 - General Information
St
andard T
orque Settings
Hydraulic Connec
tions
1-13
1-13
9803/9360-3
Adaptors into Component Connec
tions with Bonded W
ashers
T
able
1
1. BSP Adaptors with Bo
nded W
ashers - T
orq
ue Settings
BSP Size
Nm
kgf m
lbf f
t
in.
1/8
20.0
2.1
15.0
1/4
34.0
3.4
25.0
3/8
75.0
7.6
55.0
1/2
102.0
10.3
75.0
5/8
122.0
12.4
90.0
3/4
183.0
18.7
135
.0
1
203.0
20.7
150.0
1 1/4
305.0
31.0
225.0
1 1/2
305.0
31.0
225.0
16
18
Table of Contents
Table of Contents
3
Machine Model and Serial Number
5
Using the Service Manual
5
Section Numbering
5
Introduction
5
About this Manual
5
Left Side, Right Side
6
Cross References
6
Typical Vehicle Identification Number
7
Identifying Your Machine Identification Plates
7
Typical Engine Identification Number
8
ROPS, TOPS and FOGS
9
Standard Torque Settings
11
Zinc Plated Fasteners and Dacromet Fasteners
11
Bolts and Screws
11
Verbus Ripp Bolts
11
Introduction
11
Metric Grade 10.9 Fasteners
13
Metric Grade 12.9 Fasteners
13
Torque Settings - Rivet Nut Bolts/Screws
14
Torque Settings - Internal Hexagon Headed Cap Screws (Zinc)
14
Adaptors Screwed into Valve Blocks
15
Torque Settings - BSP Adaptors
15
'O' Ring Face Seal System
15
Hydraulic Connections
15
Hoses Screwed into Adaptors
16
BSP Hose - Torque Settings
16
Adaptors into Component Connections with Bonded Washers
17
BSP Adaptors with Bonded Washers - Torque Settings
17
'Torque Stop' Hose System
18
BSP `Torque Stop' Hose - Torque Settings
18
Service Tools Numerical List
19
Section B - Frame and Bodywork
22
Tool Detail Reference
22
892/00842 Glass Lifter
23
892/00843 Folding Stand
23
892/00845 Cartridge Gun
23
892/00848 Wire Starter
23
Section C - Electrics
26
Male Adaptors
27
Pressure Test 'T' Adapters
27
Pressure Test Adapters
27
Section E - Hydraulics
27
'T' Adapters
28
Female Blanking Caps
28
Female Connectors
28
Male Cone Blanking Caps
28
/00334 Ram Seal Fitting Tool
29
/01027 Piston Seal Assembly Tool
29
Ram Protection Sleeves
29
/ 00253 Hydraulic Circuit Pressure Test Kit
30
Flow Test Equipment
30
Section K - Engine
32
Service Consumables Sealing and Retaining Compounds
33
Hydraulic Schematic Colour Codes
35
Terms and Definitions Colour Coding
35
Care and Safety
38
Important Information
40
Safety Notices
40
Safety Warnings
40
Alcohol and Drugs
41
General Safety
41
Safety - Yours and Others
41
Safety Check List
41
Feeling Unwell
42
Lifting Equipment
42
Mobile Phones
42
Raised Equipment
42
Engine/Steering Failure
43
Machine Condition
43
Machine Limits
43
Operating Safety
43
Hazardous Atmospheres
44
Practice
44
Regulations
44
Sparks
44
Machine Safety
45
Travelling at High Speeds
45
Visibility
45
Working Platform
45
Fires
46
Passengers
46
Safe Working Loads
46
Seat Belt
46
Communications
47
Maintenance Safety
47
Metal Splinters
47
Repairs
47
Cleaning
48
Rams
48
Soft Ground
48
Arc Welding
49
Asbestos
50
Battery Gases
50
Battery Terminals
50
Petrol
50
Safety Labels
51
Owner/Operator Support
58
Routine Maintenance
58
Service Requirements
58
Service/Maintenance Agreements
58
4
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jcb 8040ZTS Specifications
General
Brand
jcb
Model
8040ZTS
Category
Construction Equipment
Language
English
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