jcb 8040ZTS User Manual

Section 1 - General Information
Service Tools
Numerical List
1-15 1-15
9803/9360-3
Service Tools
Numerical List
The tools listed in the table are special tools required for
carrying out the procedures described in this manual.
These tools are available from JCB Service.
Some tools are available as kits or sets, the part numbers
for parts within such kits or sets are not listed here. For full
details of all tools, including the content of kits and sets,
refer to Tool Detail Reference, Section 1.
Note: Tools other than those listed will be required. It is
expected that such general tools will be available in any
well equipped workshop or be available locally from any
good tool supplier.
Part
Number
Description See Section
- Bonded Washers - see Tool Detail Reference (Section 1) for content E
- Female Cone Blanking Plugs - see Tool Detail Reference (Section 1) for content E
- Female Connectors - see Tool Detail Reference (Section 1) for content E
- Hydraulic Flow Test Equipment - see Tool Detail Reference (Section 1) for content E
- Hydraulic Hand Pump Equipment - see Tool Detail Reference (Section 1) for content E
- Male Adapters - BSP x BSP - see Tool Detail Reference (Section 1) for content E
- Male Adapters - BSP x NPT (USA only) - see Tool Detail Reference (Section 1) for
content
E
- Male Cone Blanking Caps - see Tool Detail Reference (Section 1) for content E
- Pressure Test Points - Adaptors - see Tool Detail Reference (Section 1) for content E
- Pressure Test Points - 'T' Adaptors - see Tool Detail Reference (Section 1) for content E
- Rivet Nut Tool - see Tool Detail Reference (Section 1) for content B
331/22966 Pump Drive Alignment Tool E
331/31069 Test Block for A.R.V. E
4104/1310 Hand Cleaner B
892/00039 Spool Clamp E
892/00041 De-glazing Tool K
892/00137 Micro-Bore Hose E
892/00223 Hand Pump E
892/00253 Hydraulic Circuit Pressure Test Kit - see Tool Detail Reference (Section 1) for content E
892/00254 Hose E
892/00271 Adapter E
892/00272 Adapter E
892/00273 Adapter E
892/00274 Adapter E
892/00275 Adapter E
892/00276 Adapter E

jcb 8040ZTS Specifications

General

Brand	jcb
Model	8040ZTS
Category	Construction Equipment
Language	English

Summary

Section 1 - General Information

About this Manual

Details on using the service manual, models, and sections.

Identifying Your Machine

Information on machine identification plates and serial numbers.

Standard Torque Settings

Specifications for fastener torque and hydraulic connections.

Hydraulic Connections

Torque settings for BSP and SAE hydraulic fittings.

Service Tools

Numerical list of special tools with section references.

Service Consumables

Details on sealants, adhesives, and cleaning agents.

Terms and Definitions

Explanation of hydraulic schematic colour codes.

Section 2 - Care and Safety

Safety Notices

General warnings, DANGER/WARNING/CAUTION definitions.

General Safety

Operator responsibilities, work site safety, clothing, alcohol.

Operating Safety

Precautions for machine condition, limits, exhaust, work sites.

Maintenance Safety

Safety during repairs, fluids, electrical circuits, working under machine.

Safety Labels

Explains the purpose and location of machine safety labels.

Section 3 - Maintenance

Prepare the Machine for Maintenance

Procedures to safely prepare the machine for service.

Cleaning the Machine

Procedures for cleaning machine body, tracks, and components.

Checking for Damage

Inspecting machine structure, seat belt, hoses, and electrical circuits.

Greasing

Lubrication points for pivot pins, slew ring, and access panels.

Engine Maintenance

Covers oil, filter, cooling system, belts, and air filter.

Fuel System Maintenance

Details on fuel filters and bleeding the fuel system.

Hydraulic System Maintenance

Information on pressure release and fluid checks.

Tracks and Running Gear Maintenance

Procedures for track gearbox oil and tension.

Service Requirements

Overview of routine maintenance and owner support.