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ERC 216
Jungheinrich ERC 216 User Manual
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1
Maintenance Contents ERC 212/214/216
Issued on: 2019-04-26 12:00
1.1
Owner
T
o be performed every 50 service hours, but at least once a week.
1.1.1
Maintenance contents
1.1.1.1
Standard equipment
Brakes
T
est the function of the brakes
Hydraulic operations
Lubricate the load chains.
Correct the hydraulic oil level.
Steering
T
est the tiller return function.
196
04.19 en-GB
197
199
Table of Contents
Default Chapter
7
Table of Contents
7
A Correct Use and Application
13
General
13
Correct Application
13
Lifting Passengers
13
Approved Application Conditions
14
Internal Operation Combined with Brief External or Cold Store Operation (T)
15
Internal Operation in Cold Stores with Cold Store Equipment (O)
15
Proprietor Responsibilities
16
Adding Attachments And/Or Optional Equipment
16
B Truck Description
17
Application
17
Truck Models and Rated Capacity
17
Travel Direction Definition
18
Assemblies and Functional Description
19
Assembly Overview
19
Functional Description
21
Technical Specifications
24
Performance Data
24
Dimensions
25
Weights
28
Tyre Type
28
EN Norms
29
Conditions of Use
30
Electrical Requirements
30
Identification Points and Data Plates
31
Indication Points
31
Data Plate
32
Truck Capacity Plate
33
Capacity Plate for Stacking and Transport Operations
35
Capacity Plate for Stacking, Transport and Double-Deck Operations
37
Wind Loads
39
C Transport and Commissioning
41
Lifting by Crane
41
Transport
43
Using the Truck for the First Time
44
D Battery - Servicing, Recharging, Replacement
45
Safety Regulations Governing the Handling of Lead-Acid Batteries
45
Battery Types
47
Exposing the Battery
48
Charging the Battery
50
Charging the Battery with a Stationary Charger
51
Charging the Battery with an On-Board Charger (O)
52
Battery Removal and Installation
58
Changing the Battery from the Top
59
Lateral Battery Removal (ERC 212/214/216)
61
Lateral Battery Removal (ERC 212Z/214Z/216Z)
63
Operation
65
Safety Regulations for the Operation of Forklift Trucks
65
Displays and Controls
67
Battery Discharge Monitor
72
Battery Discharge Indicator
73
Preparing the Truck for Operation
74
Checks and Operations to be Performed before Starting Daily Work
74
Preparing the Truck for Operation
76
Checks and Operations to be Carried out When the Truck Is Operational
77
Parking the Truck Securely
78
Industrial Truck Operation
80
Safety Regulations for Truck Operation
80
How to Act in Hazardous Situations
82
Emergency Disconnect
82
Automatic Braking
84
Travel
85
Steering
91
Brakes
91
Switch Matrix / Safety Switch Height
93
Load Handler Raise/Lower
95
Lifting, Transporting and Depositing Loads
98
Use as a Lift Work Table
107
Troubleshooting
108
Truck Does Not Start
109
Load Cannot be Lifted
110
Operating the Truck Without Its Own Drive System
111
Release and Activate the Drive Wheel Brake
111
Load Handler Emergency Lowering
113
ERC 212/212Z
113
ERC 214/216/214Z/216Z
114
Optional Equipment
115
Cancode Keypad (O)
115
Setting the Truck Parameters with Cancode
134
Parameters
136
Setting the Battery Parameters with Cancode
142
Candis Display Instrument (O)
144
Display Unit (2 Inch Display)
146
Keyless Access System
151
General Information about the Use of Keyless Access Systems
152
Commissioning the Keypad and the Transponder Reader
152
Using the Display
155
Using the Keypad
160
Operating the Transponder Reader
165
ISM Access Module (O)
169
F Industrial Truck Maintenance
171
Operational Safety and Environmental Protection
171
Maintenance Safety Regulations
172
Working on the Electrical System
173
Consumables and Used Parts
173
Wheels
173
Hydraulic System
174
Lift Chains
175
Lubricants and Lubrication Schedule
176
Handling Consumables Safely
176
Lubrication Schedule
178
Consumables
180
Maintenance and Repairs
181
Preparing the Truck for Maintenance and Repairs
181
Front Cover Disassembly
182
Lifting and Jacking up the Truck Safely
183
Cleaning
184
Checking the Hydraulic Oil Level
187
Check Wheel Attachment and Wear
189
Checking Electrical Fuses
191
Restoring the Truck to Service after Maintenance and Repairs
192
Decommissioning the Industrial Truck
193
Prior to Decommissioning
193
Action to be Taken During Decommissioning
193
Restoring the Truck to Service after Decommissioning
194
Safety Tests to be Performed at Intervals and after Unusual Incidents
195
Final De-Commissioning, Disposal
195
Human Vibration Measurement
195
G Maintenance and Inspection
197
Maintenance Contents ERC
198
Owner
198
Customer Service
202
Maintenance Contents ERC 212Z/214Z/216Z
209
Owner
209
Customer Service
213
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Jungheinrich ERC 216 Specifications
General
Brand
Jungheinrich
Model
ERC 216
Category
Forklifts
Language
English
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