TP-6323 3/06 Table of Contents 3
Table of Contents
Product Identification Information 2............................................................
Safety Precautions and Instructions 5........................................................
Introduction 11...............................................................................
Service Assistance 11........................................................................
Maintenance and Service Parts/Related Literature 12............................................
Section 1 Service Views 13...................................................................
Section 2 Operation 15.......................................................................
2.1 Prestart Checklist 15.....................................................
2.2 Marine Inspection 15.....................................................
2.3 Angular Operation 16.....................................................
2.4 Operation in European Union Member Countries 16..........................
2.5 Exercising the Generator Set 16...........................................
2.6 Advanced Digital Control Operation 16......................................
2.6.1 Controls and Indicators 16........................................
2.6.2 Starting the Generator Set 17......................................
2.6.3 Stopping the Generator Set 18.....................................
2.6.4 Fault Shutdowns 18..............................................
2.6.5 Resetting the Controller after a Fault Shutdown 20....................
2.6.6 Continuous Power Mode 20.......................................
2.7 Circuit Protection 20......................................................
2.7.1 Line Circuit Breaker 20...........................................
2.7.2 Fuses 21.......................................................
Section 3 Scheduled Maintenance 23..........................................................
3.1 General Maintenance 23..................................................
3.2 Service Schedule 24.....................................................
3.3 Lubrication System 26....................................................
3.3.1 Oil Specifications 26..............................................
3.3.2 Oil Check 26....................................................
3.3.3 Oil Additions 26..................................................
3.3.4 Oil Change 26...................................................
3.3.5 Oil Filter Change 27..............................................
3.4 Fuel System 27..........................................................
3.4.1 Fuel Specifications 27............................................
3.5 Backfire Flame Arrestor 28................................................
3.6 Exhaust System 28......................................................
3.7 Cooling System 29.......................................................
3.7.1 Closed Heat Exchanger 29........................................
3.7.2 Checking and Filling Coolant 29....................................
3.7.3 Flushing and Cleaning 29.........................................
3.7.4 Pressure Cap 30.................................................
3.7.5 Seawater Pump 30...............................................
3.7.6 Siphon Break 31.................................................
3.7.7 Anticorrosion Zinc Anode 33.......................................
3.7.8 Seawater Outlet 33...............................................
3.8 Ignition System 34.......................................................
3.9 Battery 36...............................................................
3.10 Belt Check 36...........................................................
3.11 Generator Storage Procedure 36...........................................
Section 4 Troubleshooting 37.................................................................
Section 5 Wiring Diagrams 41................................................................
Appendix A Abbreviations 47................................................................
Appendix B Operating Hour Service Log 49...................................................