Kohler 15EOR User Manual

Table of Contents
TP-6073 4/06 Table of Contents 3
Safety Precautions and Instructions 5........................................................
Introduction 11...............................................................................
Service Assistance 11........................................................................
Section 1 Specifications 13...................................................................
1.1 Service Views 13........................................................
1.2 Engine Specifications 15..................................................
1.3 Generator Specifications 16...............................................
Section 2 Scheduled Maintenance 17..........................................................
2.1 General Maintenance 17..................................................
2.2 Lubrication System 18....................................................
2.3 Battery Charging 18......................................................
2.4 Belt Tension 19..........................................................
2.5 Battery 19...............................................................
2.6 Storage Procedure 20....................................................
2.6.1 Lubricating System 20............................................
2.6.2 Cooling System 20...............................................
2.6.3 Fuel System 20..................................................
2.6.4 Exterior 20......................................................
2.6.5 Battery 20.......................................................
Section 3 Intake and Exhaust System 21.......................................................
3.1 Air Cleaner Service 21....................................................
3.2 Exhaust System Inspection 21.............................................
Section 4 Fuel System 23.....................................................................
4.1 Fuel Specifications 23....................................................
4.2 Fuel Filter 23............................................................
4.3 Fuel System Bleeding 24.................................................
4.4 Governor 25.............................................................
Section 5 Cooling System 27.................................................................
5.1 General 27..............................................................
5.2 Cooling System 27.......................................................
5.2.1 Coolant Level Check 27...........................................
5.2.2 Cooling System Component Inspection 27...........................
5.2.3 Procedure to Drain the Cooling System 28..........................
5.2.4 Procedure to Flush and Clean the Cooling System 28.................
5.2.5 Procedure to Refill the Cooling System 29...........................
Section 6 Controller Troubleshooting 31.......................................................
6.1 Controller Sequence of Operation 31.......................................
6.1.1 Start 31.........................................................
6.1.2 Run 31.........................................................
6.1.3 Stop 32.........................................................
6.1.4 Automatic Safety Shutdowns 32....................................
6.2 Controller Circuit Board 33................................................
6.3 Troubleshooting Flowchart 34.............................................
Section 7 Generator Troubleshooting 39.......................................................
7.1 General 39..............................................................
7.2 General Troubleshooting 39...............................................
7.3 Separate Excitation 40
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7.4 PowerBoostt IIIE Voltage Regulators (7.5 and 10 kW Models) 41..............
7.4.1 PowerBoostt IIIE Voltage Regulator Test 41........................
7.5 PowerBoostt V Voltage Regulators (15 and 20 kW Models) 42................
7.5.1 PowerBoostt V Voltage Regulator Test 42..........................

Kohler 15EOR Specifications

General

Brand	Kohler
Model	15EOR
Category	Portable Generator
Language	English