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KD27V12
Kohler KD27V12 User Manual
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Operation and Maintenance Manual
Product description
T
echnical description
1.1.2
Overview of sensors
Fig. 3: Overview of sensors
1
T
emperature sensor
3
T
emperature sensor
5
Rotational speed sensor
2
Pressure sensor
4
Service switch
6
T
emperature sensor
KD27V12 33521029401_3_1 en 2017-07-01
© 2017 by Kohler Co. All rights reserved.
13
12
14
Table of Contents
Default Chapter
2
Default Chapter
2
ESP 50Hz Emission Optimized Top Power - Service Level
2
PRP Fuel Optimized - Service Level
2
PRP Emission Optimized - Service Level
2
COP Fuel Optimized - Service Level
2
COP Emission Optimized - Service Level
2
ESP Fuel Optimized - Service Level
2
Table of Contents
5
Index
8
Service Assistance
9
1 Product Description
11
Technical Description
11
Design Overview
11
Overview of Sensors
13
Explanation of the Type Designation
14
Technical Data
17
Diesel Engine
17
Cylinder Head
17
Coolant Thermostat
17
Battery Charging Alternator
18
Starter
18
Flywheel Housing
18
2 Safety
19
Identification of the Warnings
19
Target Audience
19
International Standard Classification of Occupations
20
Occupational References
20
Unauthorized Personnel
21
Intended Use
21
Foreseeable Misuse
22
General Safety Instructions
22
Preventing Personal Injuries
23
Bruises
23
Burns and Scalding
23
Fires and Explosions
24
Poisoning
24
High-Pressure Injection (Liquids at High Pressure Can Squirt Out)
24
Electrical Energy
25
Danger Due to Noise
25
Personal Protective Equipment
25
Operating Areas and Maintenance Areas
26
Safety Instructions
26
Operating Areas
27
Maintenance Areas
27
Secure and Release the Diesel Engine against Accidental Starting
28
Emergency Stop
29
Signage
29
Prevent Material Damages
30
3 Handling, Operation
31
Start-Up Procedure
31
Filling the Operating Fluids
31
Starting the Engine
31
4 Operating Faults
33
Errors - Cause - Remedy
33
5 Operating Fluids and Maintenance
39
Fill Quantities
39
Lubricants and Operating Materials
39
Lubricants and Operating Materials
40
Diesel Fuels
40
Engine Oils
41
Coolant
43
Maintenance
45
Maintenance Schedule
45
Daily, Weekly and Monthly Maintenance Work
46
Maintenance Schedule - ESP Fuel Optimized
47
ESP Fuel Optimized - Service Level
47
Maintenance Schedule - ESP Emission Optimized
49
ESP Emission Optimized - Service Level
49
2017 By Kohler Co. All Rights Reserved
49
ESP Emission Optimized - Service Level
50
Maintenance Schedule - ESP 50Hz Emission Optimized Top Power
51
ESP 50Hz Emission Optimized Top Power - Service Level
51
Maintenance Schedule - PRP Fuel Optimized
53
PRP Fuel Optimized - Service Level
53
Maintenance Schedule - PRP Emission Optimized
55
PRP Emission Optimized - Service Level
55
Maintenance Schedule - COP Fuel Optimized
57
COP Fuel Optimized - Service Level
57
Maintenance Schedule - COP Emission Optimized
59
COP Emission Optimized - Service Level
59
Special Tools for Maintenance Activities
61
Preparatory Maintenance Activities
62
Daily, Weekly and Monthly Maintenance Work
63
Perform Visual Inspection (Leaks, Damage, Loose Components)
63
Checking the Engine Oil Level
66
Check Coolant Level
68
Check/Drain Water Trap on the Primary Fuel Filter
68
Maintenance Activities
69
Take Oil Sample and Perform Oil Analysis
69
Replace Diesel Engine Oil and Oil Filter
69
Replace the Oil Separator Filter Insert of the Crankcase Breather
72
Replace Main Fuel Filter
76
Replace the Primary Fuel Filter
77
Take Coolant Sample and Perform Coolant Analysis
77
Check State of Fan Drive Belt Drive and Replace if Necessary
78
Changing the Crankcase Breather V-Ribbed Belt
80
Checking and Replacing the Water Pump Belt Drive and Battery Charging Alternator
84
6 Transport and Storage
89
Fastening During Transport
90
Wooden Transport Stand
92
Steel Transport Stand
93
Suspension Device
94
Storage
97
Storage for up to 6 Months
97
Storage for over 6 and up to 24 Months
97
Standard Torques
99
Standard Torques for Screw Connections
99
Standard Torques for Screw Plugs and Hollow Screws
100
Standard Torques for Flange Joints
101
Metric Flange Joints, Series L (Light) for Aluminum
104
Standard Torques for Cutting Ring Flange Joints
105
Standard Torques for Triple Lok® Flange Joints
105
Standard Torques for VSTI Screw Plugs
106
Special Tool
107
Terms Used (Glossary)
108
Index
109
Index
110
4
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Kohler KD27V12 Specifications
General
Brand
Kohler
Model
KD27V12
Category
Engine
Language
English
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