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TUNING THE CHASSIS 11

101

11.2 Adjusting the shift lever

Info

The adjustment range of the shift lever is limited.

K00796-10

–

Loosen nuts

–

Adjust the shift lever by turning shift rod

Guideline

Shift rod adjustment

range

110 … 122 mm (4.33 …

4.8 in)

Info

Make the same adjustments on both sides.

At least five screw threads must be screwed into the

seating.

–

Check adjusting angle

Guideline

Adjusting angle

shift rod

- bell crank - shift lever

90°

–

Tighten nuts

Default Chapter5
- Table of Contents5
1 Means of Representation10
- Symbols Used10
- Formats Used11
2 Safety Advice12
- Use Definition - Intended Use12
- Misuse12
- Degrees of Risk and Symbols13
- Overview of Labels14
- Consumer Rights18
- Operating Noise Warning18
- Manufacturer Warranty for the Exhaust Monitoring System18
- Noise Emission Warranty19
- Reporting Safety Defects20
- Tampering Warning20
- Safe Operation21
- Protective Clothing22
- Work Rules23
- Environment23
- Owner's Manual24
3 Important Notes 325
- Manufacturer and Implied Warranty25
- Fuel, Auxiliary Substances25
- Spare Parts, Accessories25
- Service26
- Figures26
- Customer Service26
4 View of Vehicle28
- View of Vehicle, Front Left (Example)28
- View of Vehicle, Rear Right (Example)30
5 Serial Numbers32
- Vehicle Identification Number32
- Type Label32
- Engine Number33
- Key Number33
6 Controls34
- Clutch Lever34
- Hand Brake Lever34
- Throttle Grip35
- Horn Button35
- Light Switch36
- High Beam Flasher Button36
- Turn Signal Switch37
- Emergency off Switch37
- Start Button38
- Ignition and Steering Lock38
- Locking the Steering39
- Unlocking the Steering40
- Opening Fuel Tank Filler Cap40
- Closing the Fuel Tank Filler Cap42
- Seat Lock43
- Tool Set43
- Grab Handles44
- Passenger Foot Pegs44
- Shift Lever45
- Foot Brake Lever46
- Side Stand46
7 Combination Instrument48
- Activation and Test49
- Warnings50
- Indicator Lamps54
- Shift Warning Light56
- Display58
- Fuel Level Display59
- Coolant Temperature Indicator60
- Function Buttons61
- TRIP F Display62
- ODO Display63
- TRIP 1 Display64
- TRIP 2 Display65
- Riding Time/Average Speed Menu66
- Average Speed/Average Fuel Consumption 1 Menu66
- Average Fuel Consumption 1/Average Fuel Consumption 2 Menu67
- Average Fuel Consumption 2/Service Menu68
- Service/Range Menu69
- Range/Riding Time Menu70
- Setting the Kilometers or Miles70
- Setting the Clock72
- Adjusting the Shift Speed RPM173
- Adjusting the Shift Speed RPM274
- Adjusting ABS Mode75
8 Preparing for Use 877
- Advice on Preparing for First Use77
- Running in the Engine79
- Loading the Vehicle79
9 Riding Instructions82
- Checks and Maintenance Measures When Preparing for Use82
- Starting83
- Starting off85
- Shifting, Riding86
- Applying the Brakes90
- Stopping, Parking92
- Transport94
- Refueling95
10 Service Schedule98
- Additional Information98
- Required Work98
- Recommended Work100
11 Tuning the Chassis102
- Adjusting the Spring Preload of the Shock Absorber102
- Adjusting the Shift Lever103
12 Service Work on the Chassis 12105
- Raising the Motorcycle with Rear Lifting Gear105
- Removing the Rear of the Motorcycle from the Lifting Gear105
- Lifting the Motorcycle with the Front Lifting Gear106
- Taking the Motorcycle off the Front Lifting Gear108
- Cleaning the Dust Boots of the Fork Legs109
- Removing the Passenger Seat111
- Mounting the Passenger Seat112
- Removing the Front Rider's Seat112
- Mounting the Front Rider's Seat113
- Checking for Chain Dirt Accumulation114
- Cleaning the Chain114
- Checking the Chain Tension116
- Adjusting the Chain Tension117
- Checking the Chain, Rear Sprocket, and Engine Sprocket119
- Removing the Front Spoiler122
- Fitting Front Spoiler122
- Removing the Front Fender123
- Installing the Front Fender123
13 Brake System124
- Anti-Lock Braking System (ABS)124
- Checking the Brake Discs126
- Checking the Front Brake Fluid Level128
- Adding Front Brake Fluid129
- Checking the Front Brake Linings132
- Checking the Rear Brake Fluid Level133
- Adding Rear Brake Fluid134
- Checking the Rear Brake Linings137
- Checking the Free Travel of Foot Brake Lever138
- Adjusting the Free Travel of the Foot Brake Lever140
14 Wheels, Tires142
- Removing the Front Wheel142
- Installing the Front Wheel143
- Removing Rear Wheel145
- Installing the Rear Wheel147
- Checking Rear Hub Damping Rubber Pieces150
- Checking the Tire Condition152
- Checking Tire Pressure154
15 Electrical System 15155
- Removing the 12-V Battery155
- Installing the 12-V Battery157
- Charging the 12-V Battery158
- Changing the ABS Fuses161
- Changing the Fuses of Individual Power Consumers164
- Changing the Headlight Bulb167
- Checking the Headlight Setting170
- Adjusting the Headlight Range171
- Changing the Turn Signal Bulb171
- Diagnostics Connector173
- Front ACC1 and ACC2173
16 Cooling System174
- Checking the Coolant Level176
- Checking the Antifreeze and Coolant Level178
- Draining the Coolant181
- Filling/Bleeding the Cooling System182
- Changing the Coolant185
17 Tuning the Engine 17189
- Checking Throttle Cable Play189
- Adjusting Throttle Cable Play190
- Checking the Clutch Lever Play190
- Adjusting Play in the Clutch Lever192
18 Service Work on the Engine 18193
- Checking the Engine Oil Level193
- Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen194
- Adding Engine Oil197
19 Cleaning, Care200
- Cleaning the Motorcycle200
- Checks and Maintenance Steps for Winter Operation203
20 Storage 20205
- Preparing for Use after Storage207
21 Troubleshooting208
22 Technical Data 22211
- Engine211
- Engine Tightening Torques212
- Capacities216
- Engine Oil216
- Coolant216
- Fuel216
- Chassis217
- Electrical System218
- Tires219
- Fork219
- Shock Absorber220
- Chassis Tightening Torques220
23 Substances 23227
24 Auxiliary Substances230
25 Standards232
26 Index of Special Terms 26233
27 List of Abbreviations234
28 List of Symbols235
- List of Symbols 28235
  - Yellow and Orange Symbols235
  - Green and Blue Symbols235
- Index236

Brand	KTM
Model	200 Duke US 2020
Category	Motorcycle
Language	English

KTM 200 Duke US 2020 User Manual

Table of Contents

Questions and Answers:

KTM 200 Duke US 2020 Specifications

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