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KTM
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250 DUKE
KTM 250 DUKE User Manual
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5
SERIAL
NUMBE
RS
21
5.3
Engine
number
402486-10
The
engine
number
is
stamped
on
the
left
side
of
the
engine
under
the
engine
sprocket.
5.4
Key
number
402245-10
The
key
number
can
be
found
on
the
KEYCODECARD
.
Info
You
need
the
key
number
to
order
a
spare
key.
Keep
the
KEYCODECARD
in
a
safe
place.
22
24
Table of Contents
Default Chapter
5
Table of Contents
5
1 Means of Representation
9
Symbols Used
9
Formats Used
10
2 Safety Advice
11
Use Definition
11
Degrees of Risk and Symbols
12
Tampering Warning
12
Safe Operation
13
Protective Clothing
14
Work Rules
14
Environment
14
Owner's Manual
15
3 Important Notes
16
Manufacturer and Implied Warranty
16
Operating and Auxiliary Substances
16
Spare Parts, Accessories
16
Service
17
Figures
17
Customer Service
17
4 View of Vehicle
18
View of Vehicle, Front Left (Example)
18
View of Vehicle, Rear Right (Example)
20
5 Serial Numbers
22
Chassis Number
22
Type Label
22
Engine Number
23
Key Number
23
6 Controls
24
Clutch Lever
24
Hand Brake Lever
24
Throttle Grip
25
Horn Button
25
Light Switch
26
High Beam Flasher Button
26
Turn Signal Switch
27
Emergency off Switch
27
Electric Starter Button
28
Ignition/Steering Lock
28
Locking the Steering
29
Unlocking the Steering
29
Combination Instrument
30
Overview
30
Activation and Test
31
Warning Notes
32
Function Buttons
35
Indicator Lamps
36
Display
37
Filling Level Display in Fuel Tank
38
TRIP F Display
39
Coolant Temperature Indicator
40
Info Display
41
6.13.11 Riding Time/Average Speed Menu
42
6.13.12 Average Speed/Average Fuel Consumption 1 Menu
42
6.13.13 Average Fuel Consumption 1/Average Fuel Consumption 2 Menu
43
6.13.14 Average Fuel Consumption 2/Service Menu
44
6.13.15 Service/Range Menu
45
6.13.16 Range/Riding Time Menu
46
6.13.17 Total Distance Menu ODO
47
Distance Menu 1 TRIP 1
48
Distance Menu 2 TRIP 2
48
6.13.20 Setting Kilometers or Miles
49
6.13.21 Setting the Time
49
Adjusting the Shift Speed RPM 1
50
Adjusting the Shift Speed RPM 2
51
Opening the Filler Cap
52
Closing the Filler Cap
53
Seat Lock
53
Tool Set
54
Grab Handles
54
Passenger Footrests
55
Shift Lever
55
Foot Brake Lever
56
Side Stand
57
7 Preparing for Use
58
Advice on First Use
58
Running in the Engine
59
Loading the Vehicle
60
8 Riding Instructions
62
Checks and Maintenance When Preparing for Use
62
Starting
63
Starting off
65
Shifting, Riding
65
Applying the Brakes
68
Stopping, Parking
70
Transport
71
Refueling
72
9 Service Schedule
74
Additional Information
74
Required Work
74
Recommended Work
76
10 Tuning the Chassis
77
Adjusting the Spring Preload of the Shock Absorber
77
Adjusting the Shift Lever
78
11 Service Work on the Chassis
79
Raising the Motorcycle with the Rear Wheel Stand
79
Taking the Motorcycle off of the Rear Wheel Stand
79
Raising the Motorcycle with the Front Wheel Stand
80
Taking the Motorcycle off of the Front Wheel Stand
81
Removing the Passenger Seat
82
Mounting the Passenger Seat
83
Removing the Seat
83
Mounting the Seat
84
Checking for Chain Dirt Accumulation
85
Cleaning the Chain
85
Checking the Chain Tension
86
Adjusting the Chain Tension
87
Checking the Chain, Rear Sprocket, and Engine Sprocket
89
Removing the Front Spoiler
93
Fitting Front Spoiler
94
12 Brake System
95
Antilock Braking System (ABS)
95
Checking the Brake Discs
96
Checking the Brake Fluid Level of the Front Brake
97
Adding Front Brake Fluid
98
Checking the Front Brake Linings
99
Checking the Free Travel of Foot Brake Lever
100
Adjusting the Free Travel of the Foot Brake Lever
101
Checking the Rear Brake Fluid Level
102
Adding Rear Brake Fluid
103
Checking the Rear Brake Linings
105
13 Wheels, Tires
106
Removing the Front Wheel
106
Installing the Front Wheel
107
Removing the Rear Wheel
109
Installing the Rear Wheel
110
Checking the Rear Hub Rubber Dampers
111
Checking the Tire Condition
113
Checking the Tire Air Pressure
114
14 Electrical System
116
Removing the Battery
116
Installing the Battery
117
Recharging the Battery
118
Changing the ABS Fuses
121
Changing the Fuses of Individual Power Consumers
122
Changing the Headlight Bulb
124
Changing the Parking Light Bulb
127
Checking the Headlight Setting
131
Adjusting the Headlight Range
132
15 Cooling System
135
Checking the Antifreeze and Coolant Level
136
Checking the Coolant Level
138
Draining the Coolant
140
Filling/Bleeding the Cooling System
141
16 Tuning the Engine
143
Checking the Play in the Throttle Cable
143
Adjusting the Play in the Throttle Cable
144
Checking the Clutch Lever Play
144
Adjusting the Clutch Cable Play
145
17 Service Work on the Engine
146
Checking the Engine Oil Level
146
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screens
146
Adding Engine Oil
149
18 Cleaning, Care
151
Cleaning the Motorcycle
151
Checks and Maintenance Steps for Winter Operation
153
19 Storage
155
Preparing for Use after Storage
156
20 Troubleshooting
157
21 Technical Data
160
Engine
160
Engine Tightening Torques
161
Capacities
164
Engine Oil
164
Coolant
164
Fuel
164
Chassis
164
Electrical System
166
Tires
167
Fork
167
Shock Absorber
167
Chassis Tightening Torques
168
22 Substances
173
23 Auxiliary Substances
175
24 Standards
177
25 Index of Special Terms
178
26 List of Abbreviations
179
27 List of Symbols
180
Red Symbols
180
Yellow and Orange Symbols
180
Green and Blue Symbols
180
Index
181
4
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KTM 250 DUKE Specifications
General
Brand
KTM
Model
250 DUKE
Category
Motorcycle
Language
English
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