5-18
Repair manual KTM 250 -F Art.-No. 3.206.052-E
Kickstarter
– Remove all parts from the kickstarter shaft and clean.
– Check the toothing on the kickstarter pinion
1 for wear and the
clearance of the mounting.
– Check the toothing of the kickstarter idler
2 for wear and the
clearance of the mounting.
– Check the ratchet surface and toothing of the kickstarter ratchet
gear
3 for wear.
– Check the pivot points and toothing of the kickstarter shaft
4 for
wear and damage. Make sure the oil bore for the kickstarter pinion
is not clogged.
Pre-mounting the kickstarter shaft
– Clamp the kickstarter shaft in a vise with the toothed end facing up
(use protective jaws).
– Mount the stop disk
5 and kickstarter pinion with the lock toothing
facing down.
– Mount the stop disk
6 and circlip 7 with the sharp edge facing up.
– Mount the kickstarter spring
8, inserting the inner end in the hole
in the kickstarter shaft.
– Mount the driving hub
9, pushing the recess over the end of
kickstarter spring.
– Unclamp the kickstarter shaft.
– Slide the kickstarter ratchet gear on the kickstarter shaft so that
mark
A on the ratchet gear coincides with the hole B for the spring
in the kickstarter shaft.
– Mount the ratchet gear spring
bk and stop disk bl on the kickstarter
shaft.
A
B
1
bl
bk
9
8
7
6
5
4
3
2
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