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KTM 300 1998 - Cylinder Head and Reed Valve Assembly

KTM 300 1998
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Secure bump plate fastening screws
1
and
2
.
Remove depth gauge.
Press linkage of control flap
5
down-wards as far as stop and press ball socket
6
onto ball of adjusting lever.
When pressing ball socket do not:
pull the linkage too far up (max. 1 mm / 0.04 in).
swivel control flap upwards.
Adjust linkage length if necessary.
To do so, loosen counter nut and turn ball socket accordingly.
Retighten counter nut.
Once adjustments are completed, remove ball socket once again and fit gasket
for control cover.
Refit ball socket and fit safety device.
Secure gasket with grease and fit control cover
7
.
5.13 Cylinder head
Clean cylinder and cylinder head sealing surface, place O-rings in grooves.
Mount cylinder head with water nozzle on the exhaust side.
Mount the collar screws with new copper gaskets and tighten them crosswise,
taking three turns to achieve the total tightening torque of 35 Nm (25 ft.lb.).
In first stage, only tighten until slight resistance is felt.
5.14 Reed valve housing, intake flange
Place reed valve housing with velocity insert in inlet duct and fix intake flange
with the 5 collar screws.
5
7
1
2
3
4
7
5
6

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