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24 AUXILIARY SUBSTANCES

164

Air filter cleaner

Recommended supplier

Motorex

– Racing Bio Dirt Remover

Chain cleaner

Recommended supplier

Motorex

– Chain Clean

Fuel additive

Recommended supplier

Motorex

–

Fuel Stabilizer

High viscosity grease

Recommended supplier

SKF

– LGHB 2

Long-life grease

Recommended supplier

Motorex

– Bike Grease 2000

Motorcycle cleaner

Recommended supplier

Motorex

– Moto Clean

Off-road chain spray

Recommended supplier

Motorex

– Chainlube Offroad

Oil for foam air filter

Recommended supplier

Motorex

– Racing Bio Liquid Power

Preserving materials for paints, metal and rubber

Recommended supplier

Motorex

– Moto Protect

Table of Contents4
Means of Representation8
Symbols Used8
Formats Used8
Safety Advice 29
Use Definition - Intended Use9
Misuse9
Degrees of Risk and Symbols10
Tampering Warning10
Safe Operation10
Protective Clothing11
Work Rules11
Environment11
Owner's Manual12
Important Notes 313
Manufacturer and Implied Warranty13
Operating and Auxiliary Substances13
Spare Parts, Accessories13
Service13
Figures13
Customer Service13
View of Vehicle 415
View of Vehicle, Front Left (Example)15
View of Vehicle, Rear Right (Example)16
Serial Numbers 517
Chassis Number17
Type Label17
Key Number (All EXC Models)17
Engine Number17
Fork Part Number18
Shock Absorber Article Number18
Controls 619
Clutch Lever19
Hand Brake Lever19
Throttle Grip19
Kill Switch (All EXC Models)19
Kill Switch (All XC-W Models)20
Horn Button (All EXC Models)20
Light Switch (All EXC Models)20
Light Switch (All XC-W Models)20
Turn Signal Switch (All EXC Models)21
Emergency off Switch (All EXC Models)21
Electric Starter Button21
Map Switch (All Six Days Models)21
Indicator Lamps Overview (All EXC Models)22
Indicator Lamps Overview (All XC-W Models)22
Opening the Filler Cap22
Closing the Filler Cap23
Opening 2-Stroke Oil Tank Cap23
Closing 2-Stroke Oil Tank Cap24
Cold Start Button24
Idle Speed Adjusting Screw25
Shift Lever25
Kick Starter26
Foot Brake Lever26
Side Stand26
Steering Lock (All EXC Models)27
Locking the Steering (All EXC Models)27
Unlocking the Steering (All EXC Models)27
Combination Instrument28
Combination Instrument Overview28
Activation and Test28
Setting the Kilometers or Miles28
Adjusting the Combination Instrument Function29
Setting the Clock30
Viewing the Lap Time30
Display Mode SPEED (Speed)31
Display Mode SPEED/H (Operating Hours)31
Setup Menu31
Setting the Unit of Measurement32
Display Mode SPEED/CLK (Time)33
Setting the Clock33
Display Mode SPEED/LAP (Lap Time)33
Viewing the Lap Time34
Display Mode SPEED/ODO (Odometer)34
Display Mode SPEED/TR1 (Trip Master 1)35
Display Mode SPEED/TR2 (Trip Master 2)35
Setting TR2 (Trip Master 2)35
Display Mode SPEED/A1 (Average Speed 1)36
Display Mode SPEED/A2 (Average Speed 2)36
Display Mode SPEED/S1 (Stop Watch 1)37
Display Mode SPEED/S2 (Stop Watch 2)37
Table of Functions38
Table of Conditions and Menu Activation39
Preparing for Use40
Advice on First Use40
Running in the Engine41
Starting Power of Lithium-Ion Batteries at Low Temperatures42
Preparing the Vehicle for Difficult Riding Conditions42
Preparing Vehicle for Rides on Dry Sand43
Preparing Vehicle for Rides on Wet Sand44
Preparing Vehicle for Rides on Wet and Muddy Circuits45
Preparing Vehicle for High Temperatures or Slow Riding45
Preparing Vehicle for Low Temperatures or Snow46
Riding Instructions 947
Checks and Maintenance Measures When Preparing for Use47
Starting the Vehicle47
Starting off48
Shifting, Riding48
Braking49
Stopping, Parking50
Transporting50
Refueling51
Adding 2-Stroke Oil52
Service Schedule 1053
Additional Information53
Required Work53
Recommended Work54
11 Tuning the Chassis56
Checking the Basic Chassis Setting with the Rider's Weight56
Compression Damping of the Shock Absorber56
Adjusting the Low-Speed Compression Damping of the Shock Absorber56
Adjusting the High-Speed Compression Damping of the Shock Absorber57
Adjusting the Rebound Damping of the Shock Absorber58
Measuring the Rear Wheel Dimension Unloaded58
Checking the Static Sag of the Shock Absorber59
Checking the Riding Sag of the Shock Absorber59
Adjusting the Spring Preload of the Shock Absorber60
Adjusting the Riding Sag61
Checking the Basic Setting of the Fork61
Adjusting the Compression Damping of the Fork62
Adjusting the Rebound Damping of the Fork63
Adjusting the Spring Preload of the Fork (All Six Days Models)64
Handlebar Position65
Adjusting the Handlebar Position65
12 Service Work on the Chassis68
Raising the Motorcycle with a Lift Stand68
Removing the Motorcycle from the Lift Stand68
Bleeding the Fork Legs68
Cleaning the Dust Boots of the Fork Legs69
Removing the Fork Protector69
Installing the Fork Protector70
Removing the Fork Legs70
Installing the Fork Legs71
Removing the Lower Triple Clamp (All Standard EXC/XC-W Models)72
Removing the Lower Triple Clamp (All Six Days Models)72
Installing the Lower Triple Clamp (All Standard EXC/XC-W Models)73
Installing the Lower Triple Clamp (All Six Days Models)76
Checking the Play of the Steering Head Bearing78
Adjusting the Steering Head Bearing Play78
Lubricating the Steering Head Bearing80
Removing Front Fender80
Installing Front Fender80
Removing the Shock Absorber81
Installing the Shock Absorber81
Removing the Seat82
Mounting the Seat82
Removing the Air Filter Box Cover83
Installing the Air Filter Box Cover83
Removing the Air Filter84
Installing the Air Filter84
Cleaning the Air Filter and Air Filter Box85
Preparing Air Filter Box Cover for Securing85
Sealing the Air Filter Box86
Removing the Main Silencer86
Installing the Main Silencer86
Changing the Glass Fiber Yarn Filling in the Main Silencer87
Removing the Fuel Tank87
Installing the Fuel Tank89
Checking the Chain for Dirt91
Cleaning the Chain91
Checking the Chain Tension92
Adjusting the Chain Tension92
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide93
Checking the Frame96
Checking the Swingarm96
Checking Throttle Cable Routing96
Checking the Rubber Grip97
Adjusting the Basic Position of the Clutch Lever97
Checking/Correcting the Fluid Level of the Hydraulic Clutch98
Changing the Hydraulic Clutch Fluid99
Removing the Engine Guard (All Six Days Models)100
Installing the Engine Guard (All Six Days Models)100
Brake System 13101
Checking the Free Travel of the Hand Brake Lever101
Adjusting Free Travel of Hand Brake Lever (All EXC Models)101
Adjusting the Basic Position of the Hand Brake Lever (All XC-W Models)102
Checking the Brake Discs102
Checking the Front Brake Fluid Level103
Adding Front Brake Fluid103
Checking the Front Brake Linings104
Changing the Front Brake Linings105
Checking the Free Travel of Foot Brake Lever107
Adjusting the Basic Position of the Foot Brake Lever107
Checking the Rear Brake Fluid Level108
Adding Rear Brake Fluid109
Checking the Brake Linings of the Rear Brake110
Changing the Rear Brake Linings110
Wheels, Tires 14113
Removing the Front Wheel113
Installing the Front Wheel114
Removing the Rear Wheel114
Installing the Rear Wheel115
Checking the Tire Condition117
Checking the Tire Air Pressure117
Checking Spoke Tension118
Electrical System 15119
Removing the Battery119
Installing the Battery120
Recharging the Battery120
Changing the Main Fuse122
Changing the Fuses of Individual Power Consumers124
Removing the Headlight Mask with the Headlight125
Installing the Headlight Mask with the Headlight126
Changing the Headlight Bulb127
Changing the Turn Signal Bulb (All EXC Models)127
Checking the Headlight Setting128
Adjusting the Headlight Range129
Changing the Combination Instrument129
Diagnostics Connector130
Cooling System 16131
Checking the Antifreeze and Coolant Level131
Checking the Coolant Level132
Draining the Coolant132
Refilling with Coolant133
17 Tuning the Engine136
Checking the Play in the Throttle Cable136
Adjusting the Play in the Throttle Cable136
Setting the Characteristic Map of the Throttle Response137
Adjusting the Idle Speed138
Programming Ambient Pressure139
Ignition Curve Plug-In Connector140
Changing the Ignition Timing Map140
Checking the Basic Position of the Shift Lever141
Adjusting the Basic Position of the Shift Lever141
18 Service Work on the Engine142
Changing the Fuel Screen142
Checking 2-Stroke Oil Level143
Priming the Oil Pump143
Checking the Gear Oil Level145
Changing the Gear Oil145
Adding Gear Oil146
19 Cleaning, Care148
Cleaning the Motorcycle148
Checks and Maintenance Steps for Winter Operation149
20 Storage150
Preparing for Use after Storage151
21 Troubleshooting152
Technical Data 22155
Engine155
All 250 Models155
All 300 Models155
Engine Tightening Torques156
Capacities158
Gear Oil158
Coolant158
Fuel158
Chassis158
Electrical System159
Tires160
Fork160
All Standard EXC/XC-W Models160
All Six Days Models160
Shock Absorber161
Chassis Tightening Torques162
23 Substances164
24 Auxiliary Substances166
25 Standards168
Index of Special Terms 26169
27 List of Abbreviations170
List of Symbols 28171
Red Symbols171
Yellow and Orange Symbols171
Green and Blue Symbols171
Index172

Brand	KTM
Model	300 EXC Six Days TPI 2019
Category	Motorcycle
Language	English

KTM 300 EXC Six Days TPI 2019 User Manual

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