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KTM
Motorcycle
300 EXC
KTM 300 EXC User Manual
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7
COMBINA
TION
INSTRUMENT
32
7.23
Table
of
functions
Display
Press
the
but-
ton
for
2
–
3
seconds.
Briefly
press
the
button
.
Press
the
but-
ton
for
2
–
3
seconds.
Briefly
press
the
button
.
Wait
3
-
5
seconds.
Wait
10
-
12
seconds.
Display
mode
SPEED/H
(oper-
ating
hours)
The
display
changes
to
the
setup
menu
for
the
combination
instrument
functions.
Next
display
mode
No
function
No
function
Setup
menu
No
function
Activates
the
flashing
display
and
changes
to
the
next
dis-
play
No
function
Deactivates
the
flashing
display
and
changes
to
the
next
dis-
play
Changes
to
the
next
dis-
play
without
changes
Setup
menu
starts,
stores
the
settings,
and
changes
to
H
or
ODO
.
Adjusting
the
unit
of
mea-
surement
No
function
Starts
selec-
tion,
acti-
vates
Km/h
display
No
function
Activates
Mph
display
Changes
to
the
next
dis-
play,
changes
from
selec-
tion
to
the
Setup
menu
Stores
and
closes
the
Setup
menu
Display
mode
SPEED/CLK
(time)
The
display
changes
to
the
Setup
menu
of
the
clock.
Next
display
mode
No
function
No
function
Setting
the
clock
Increases
the
value
Increases
the
value
Reduces
the
value
Reduces
the
value
Changes
to
the
next
value
Closes
the
SETUP
menu
Display
mode
SPEED/LAP
(lap
time)
The
stop
watch
and
the
lap
time
are
reset.
Next
display
mode
Stops
the
clock.
Starts
the
stop
watch
or
stop
the
cur-
rent
lap
time
measure-
ment,
stores
it
and
the
stop
watch
starts
the
next
lap.
Viewing
the
lap
time
The
stop
watch
and
the
lap
time
are
reset.
Select
a
lap
from
1
–
10
No
function
View
the
next
lap
time.
Display
mode
SPEED/ODO
(odometer)
No
function
Next
display
mode
No
function
No
function
Display
mode
SPEED/TR1
(trip
master
1)
Displays
of
TR1
,
A1
and
S1
are
reset
to
0,0.
Next
display
mode
No
function
No
function
33
35
Table of Contents
Table of Contents
4
Means of Representation
8
Symbols Used
8
Formats Used
8
Safety Advice 2
9
Use Definition - Intended Use
9
Misuse
9
Degrees of Risk and Symbols
9
Tampering Warning
10
Safe Operation
10
Protective Clothing
11
Work Rules
11
Environment
11
Owner's Manual
11
Important Notes
12
Manufacturer Warranty, Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
12
View of Vehicle 4
13
View of Vehicle, Front Left (Example)
13
View of Vehicle, Rear Right (Example)
14
Serial Numbers 5
15
Vehicle Identification Number
15
Type Label
15
Key Number
15
Engine Number
15
Fork Part Number
16
Shock Absorber Article Number
16
Controls 6
17
Clutch Lever
17
Hand Brake Lever
17
Throttle Grip
17
Switch-Off Button
17
Horn Button
18
Light Switch
18
Turn Signal Switch
18
Emergency off Switch
18
Start Button
19
Overview of Indicator Lamps
19
Opening the Fuel Tank Filler Cap
19
Closing the Fuel Tank Filler Cap
20
Fuel Tap
20
Choke
21
Shift Lever
21
Foot Brake Lever
21
Side Stand
22
Steering Lock
22
Locking the Steering
22
Unlocking the Steering
23
Combination Instrument
24
Combination Instrument Overview
24
Activation and Test
24
Setting the Kilometers or Miles
24
Adjusting Combination Instrument Function
25
Setting the Clock
26
Viewing the Lap Time
26
Display Mode SPEED (Speed)
27
Display Mode SPEED/H (Operating Hours)
27
Setup Menu
27
Adjusting the Unit of Measurement
28
Display Mode SPEED/CLK (Time)
29
Setting the Clock
29
Display Mode SPEED/LAP (Lap Time)
29
Viewing the Lap Time
30
Display Mode SPEED/ODO (Odometer)
30
Display Mode SPEED/TR1 (Trip Master 1)
31
Display Mode SPEED/TR2 (Trip Master 2)
31
Adjusting TR2 (Trip Master 2)
31
Display Mode SPEED/A1 (Average Speed 1)
32
Display Mode SPEED/A2 (Average Speed 2)
32
Display Mode SPEED/S1 (Stop Watch 1)
33
Display Mode SPEED/S2 (Stop Watch 2)
33
Table of Functions
34
Table of Conditions and Menu Activation
35
Preparing for Use
36
Advice on Preparing for First Use
36
Running in the Engine
37
Preparing the Vehicle for Difficult Operating Conditions
37
Preparing the Vehicle for Riding on Dry Sand
38
Preparing the Vehicle for Riding on Wet Sand
39
Preparing the Vehicle for Riding on Wet and Muddy Circuits
40
Preparing Vehicle for High Temperatures or Slow Riding
41
Preparing the Vehicle for Low Temperatures or Snow
41
Riding Instructions
42
Checks and Maintenance Measures When Preparing for Use
42
Starting the Vehicle
42
Starting off
43
Shifting, Riding
43
Braking
44
Stopping, Parking
44
Transporting
45
Refueling
45
Service Schedule 10
47
Additional Information
47
Required Work
47
Recommended Work
48
Tuning the Chassis 11
49
Checking the Basic Chassis Setting with the Rider's Weight
49
Compression Damping of the Shock Absorber
49
Adjusting the Low-Speed Compression Damping of the Shock Absorber
49
Adjusting the High-Speed Compression Damping of the Shock Absorber
50
Adjusting the Rebound Damping of the Shock Absorber
51
Measuring the Dimension of the Rear Wheel Unloaded
51
Checking the Static Sag of the Shock Absorber
52
Checking the Riding Sag of the Shock Absorber
52
Adjusting the Spring Preload of the Shock Absorber
53
Adjusting the Riding Sag
54
Checking the Basic Setting of the Fork
54
Adjusting the Compression Damping of the Fork
55
Adjusting the Rebound Damping of the Fork
55
Handlebar Position
56
Adjusting the Handlebar Position
56
12 Service Work on the Chassis
58
Raising the Motorcycle with a Lift Stand
58
Removing the Motorcycle from the Lift Stand
58
Bleeding the Fork Legs
58
Cleaning the Dust Boots of the Fork Legs
59
Removing the Fork Protector
59
Installing the Fork Protector
60
Removing the Fork Legs
60
Installing the Fork Legs
61
Removing the Lower Triple Clamp
61
Installing the Lower Triple Clamp
62
Checking Steering Head Bearing Play
64
Adjusting the Steering Head Bearing Play
65
Lubricating the Steering Head Bearing
66
Removing Front Fender
66
Installing Front Fender
66
Removing the Shock Absorber
67
Installing the Shock Absorber
67
Removing the Seat
68
Mounting the Seat
68
Removing the Air Filter Box Cover
69
Installing the Air Filter Box Cover
69
Removing the Air Filter
70
Installing the Air Filter
70
Cleaning the Air Filter and Air Filter Box
71
Preparing Air Filter Box Cover for Securing
71
Removing the Main Silencer
72
Installing the Main Silencer
72
Changing the Glass Fiber Yarn Filling in the Main Silencer
72
Removing the Fuel Tank
73
Installing the Fuel Tank
74
Checking the Chain for Dirt
75
Cleaning the Chain
76
Checking the Chain Tension
76
Adjusting the Chain Tension
77
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
78
Checking the Frame
81
Checking the Link Fork
81
Checking Throttle Cable Routing
81
Checking the Rubber Grip
82
Adjusting the Basic Position of the Clutch Lever
83
Checking/Correcting the Fluid Level of the Hydraulic Clutch
83
Changing the Hydraulic Clutch Fluid
84
13 Brake System
86
Checking the Free Travel of the Hand Brake Lever
86
Adjusting the Free Travel of the Handbrake Lever
86
Checking the Brake Discs
86
Checking the Front Brake Fluid Level
87
Adding Front Brake Fluid
88
Checking the Front Brake Linings
89
Changing the Brake Linings of the Front Brake
89
Checking the Free Travel of Foot Brake Lever
92
Adjusting the Basic Position of the Foot Brake Lever
92
Checking the Rear Brake Fluid Level
93
Adding Rear Brake Fluid
93
Checking the Brake Linings of the Rear Brake
95
Changing the Brake Linings of the Rear Brake
95
14 Wheels, Tires
98
Removing the Front Wheel
98
Installing the Front Wheel
99
Removing the Rear Wheel
99
Installing the Rear Wheel
100
Checking the Tire Condition
102
Checking Tire Pressure
102
Checking Spoke Tension
103
15 Electrical System
104
Removing the 12-V Battery
104
Installing the 12-V Battery
105
Charging the 12-V Battery
105
Changing Main Fuse
107
Removing the Headlight Mask with the Headlight
108
Installing the Headlight Mask with the Headlight
108
Changing the Headlight Bulb
109
Changing the Turn Signal Bulb
109
Checking the Headlight Setting
110
Adjusting the Headlight Range
111
Changing the Combination Instrument Battery
111
Cooling System 16
113
Checking the Antifreeze and Coolant Level
113
Checking the Coolant Level
114
Draining the Coolant
114
Refilling with Coolant
115
Changing the Coolant
116
17 Tuning the Engine
118
Checking the Throttle Cable Play
118
Adjusting the Throttle Cable Play
118
Carburetor Tuning
119
Carburettor - Idle Speed
122
Carburetor - Adjusting the Idle Speed
122
Ignition Curve Plug-In Connector
123
Changing the Ignition Timing Map
123
Checking the Basic Position of the Shift Lever
124
Adjusting the Basic Position of the Shift Lever
124
Engine Characteristic - Auxiliary Spring
125
Engine Characteristic - Adjusting the Auxiliary Spring
125
Service Work on the Engine 18
127
Emptying the Carburetor Float Chamber
127
Checking the Gear Oil Level
128
Changing the Gear Oil
128
Adding the Gear Oil
129
Cleaning, Care 19
131
Cleaning the Motorcycle
131
Checks and Maintenance Steps for Winter Operation
132
Storage 20
133
Preparing for Use after Storage
134
Troubleshooting 21
135
Technical Data 22
137
Engine
137
Engine Tightening Torques
137
Carburetor
140
Carburetor Tuning
140
Capacities
141
Gear Oil
141
Coolant
141
Fuel
141
Chassis
141
Electrical System
142
Tires
142
Fork
142
Shock Absorber
143
Chassis Tightening Torques
143
23 Substances
146
24 Auxiliary Substances
148
25 Standards
150
List of Abbreviations 26
151
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37 pages
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KTM 300 EXC Specifications
General
Brand
KTM
Model
300 EXC
Category
Motorcycle
Language
English
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