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KTM
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350 SX-F 2012
KTM 350 SX-F 2012 User Manual
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AUXILIAR
Y
SUBSTA
NCES
93
Paint
cleaner
a
nd
polish
for
h
igh-gloss
and
matte
finis
hes,
bare
meta
l
and
plastic
s
urfaces
Guideline
–
KTM
recommends
Motorex
®
products.
Supplier
Motorex
®
–
Clean
&
Polish
Rubber
grip
ad
hesive
(00062
030051)
Supplier
KTM-Sportmotorcy
cle
AG
–
GRIP
GLUE
Universal
oil
s
pray
Guideline
–
KTM
recommends
Motorex
®
products.
Supplier
Motorex
®
–
Joker
440
Synthet
ic
94
96
Table of Contents
Table of Contents
4
Means of Representation
6
Important Information
7
View of Vehicle
9
View of Vehicle, Front Left (Example)
9
View of Vehicle, Rear Right (Example)
10
Serial Numbers
11
Chassis Number
11
Type Label
11
Engine Number
11
Fork Part Number
11
Shock Absorber Part Number
11
Controls
12
Clutch Lever
12
Hand Brake Lever
12
Throttle Grip
12
Kill Switch
12
Electric Starter Button
12
Overview of Indicator Lamps
13
Opening the Filler Cap
13
Closing the Filler Cap
13
Idle Speed Adjusting Screw
14
Shift Lever
14
Kick Starter (XC-F)
14
Foot Brake Lever
14
Plug-In Stand (All SX-F Models)
15
Side Stand (XC-F)
15
Preparing for Use
16
Advice on First Use
16
Running in the Engine
17
Preparing the Vehicle for Difficult Riding Conditions
17
Preparing for Rides on Dry Sand
17
Preparing for Rides on Wet Sand
18
Preparing for Rides on Wet and Muddy Surfaces
18
Preparing for Rides at High Temperatures and Low Speeds
19
Preparing for Rides at Low Temperatures or in Snow
19
Riding Instructions
20
Checks and Maintenance before Putting into Operation
20
Starting
20
Starting off
21
Shifting, Riding
21
Applying the Brakes
21
Stopping, Parking
21
Refueling
22
Service Schedule
23
Service Work (as Additional Order)
24
Tuning the Chassis
25
Checking the Basic Chassis Setting with the Rider's Weight
25
Compression Damping of the Shock Absorber
25
Adjusting the Low-Speed Compression Damping of the Shock Absorber
25
Adjusting the High-Speed Compression Damping of the Shock Absorber
26
Adjusting the Rebound Damping of the Shock Absorber
27
Measuring Rear Wheel Sag Unloaded
27
Checking the Static Sag of the Shock Absorber
28
Checking the Riding Sag of the Shock Absorber
28
Adjusting the Spring Preload of the Shock Absorber
28
Adjusting the Riding Sag
29
Checking the Basic Setting of the Fork
30
Adjusting the Compression Damping of the Fork
30
Adjusting the Rebound Damping of the Fork
30
Handlebar Position
31
Adjusting the Handlebar Position
31
Service Work on the Chassis
33
Raising the Motorcycle with the Lift Stand
33
Removing the Motorcycle from the Lift Stand
33
Bleeding the Fork Legs
33
Cleaning the Dust Boots of the Fork Legs
34
Loosening the Fork Protection
34
Positioning the Fork Protection
34
Removing the Fork Legs
34
Installing the Fork Legs
35
Removing the Fork Protector
35
Installing the Fork Protector
36
Removing the Lower Triple Clamp
36
Installing the Lower Triple Clamp
36
Checking the Steering Head Bearing Play
38
Adjusting the Play of the Steering Head Bearing
38
Greasing the Steering Head Bearing
39
Removing the Start Number Plate
39
Installing the Start Number Plate
39
Removing the Front Fender
39
Installing the Front Fender
39
Removing the Shock Absorber
40
Installing the Shock Absorber
40
Removing the Seat
41
Mounting the Seat
41
Removing the Air Filter Box Lid
41
Installing the Air Filter Box Lid
42
Removing the Air Filter
42
Installing the Air Filter
42
Cleaning the Air Filter and Air Filter Box
43
Removing the Main Silencer
43
Installing the Main Silencer
43
Changing the Glass Fiber Yarn Filling of the Main Silencer
44
Removing the Fuel Tank
44
Installing the Fuel Tank
45
Checking for Chain Dirt Accumulation
46
Cleaning the Chain
46
Checking the Chain Tension
47
Adjusting the Chain Tension
47
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
48
Adjusting the Chain Guide
50
Checking the Frame
50
Checking the Swingarm
50
Checking the Throttle Cable Routing
50
Checking the Rubber Grip
51
Additionally Securing the Rubber Grip
51
Adjusting the Basic Position of the Clutch Lever
51
Checking the Fluid Level of the Hydraulic Clutch
51
Changing the Hydraulic Clutch Fluid
52
Brakes
53
Checking the Free Travel of the Hand Brake Lever
53
Adjusting the Basic Position of the Hand Brake Lever
53
Checking the Brake Discs
53
Checking the Front Brake Fluid Level
54
Adding Front Brake Fluid
54
Checking the Front Brake Linings
55
Changing the Front Brake Linings
55
Checking the Free Travel of Foot Brake Lever
57
Adjusting the Basic Position of the Foot Brake Lever
57
Checking the Rear Brake Fluid Level
58
Adding Rear Brake Fluid
58
Checking the Rear Brake Linings
59
Changing the Rear Brake Linings
59
Wheels, Tires
61
Removing the Front Wheel
61
Installing the Front Wheel
61
Removing the Rear Wheel
62
Installing the Rear Wheel
62
Checking the Tire Condition
63
Checking the Tire Air Pressure
64
Checking the Spoke Tension
64
Electrical System
65
Removing the Battery
65
Installing the Battery
65
Recharging the Battery
65
Changing the Main Fuse
66
Cooling System
68
Checking the Antifreeze and Coolant Level
68
Checking the Coolant Level
68
Draining the Coolant
69
Refilling Coolant
70
Tuning the Engine
71
Checking the Play in the Throttle Cable
71
Adjusting the Play in the Throttle Cable
71
Adjusting the Idle Speed
71
Checking the Basic Position of the Shift Lever
72
Adjusting the Basic Position of the Shift Lever
72
Service Work on the Engine
73
Checking the Engine Oil Level
73
Changing the Engine Oil and Oil Filter, Cleaning the Oil Screen
73
Adding Engine Oil
75
Cleaning, Care
76
Cleaning the Motorcycle
76
Storage
77
Putting into Operation after Storage
77
Troubleshooting
78
Blink Code
80
Technical Data - Engine
81
Capacity - Engine Oil
82
Capacity - Coolant
82
Technical Data - Engine Tightening Torques
83
Technical Data - Chassis
85
Lighting Equipment
85
Tires
86
Capacity - Fuel
86
Technical Data - Fork
87
Sx-F Eu
87
Sx-F Usa
87
XC-F
88
Technical Data - Shock Absorber
89
Sx-F Eu
89
Sx-F Usa
89
XC-F
90
Technical Data - Tightening Torques for Chassis
91
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KTM 350 SX-F 2012 Specifications
General
Brand
KTM
Model
350 SX-F 2012
Category
Motorcycle
Language
English
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