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KTM
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50 SX 2020
KTM 50 SX 2020 User Manual
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CARBURE
TOR
17
115
R00566-11
–
Mount
the
carburetor.
–
Mount
the
engine
breather
hose
and
position
clamp
3
.
R04489-11
–
Mount
the
inlet
sleeve.
–
Position
and
tighten
hose
clip
4
.
–
Position
and
tighten
hose
clip
5
.
R00564-11
–
Mount
fuel
hose
6
.
Finishing
work
–
Check
the
throttle
cable
play.
(
p.
98)
–
Carburetor
-
adjust
the
idle
speed.
(
p.
100)
116
118
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation 1
7
Symbols Used
7
Formats Used
7
2 Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
8
Tampering Warning
9
Safe Operation
9
Protective Clothing
10
Work Rules
10
Environment
10
Owner's Manual
10
3 Important Notes
12
Manufacturer and Implied Warranty
12
Fuel, Auxiliary Substances
12
Spare Parts, Accessories
12
Service
12
Figures
12
Customer Service
12
4 View of Vehicle 4
13
View of Vehicle, Front Left (Example)
13
View of Vehicle, Rear Right (Example)
14
5 Serial Numbers 5
15
Vehicle Identification Number
15
Type Label
15
Engine Number
15
Fork Part Number
16
Shock Absorber Article Number
16
6 Controls 6
17
Hand Brake Lever
17
Throttle Grip
17
Kill Switch
17
Opening the Fuel Tank Filler Cap
17
Closing the Fuel Tank Filler Cap
18
Opening Oil Tank Cap (50 SX Mini)
18
Closing Oil Tank Cap (50 SX Mini)
19
Fuel Tap
19
Choke (50 SX)
19
Choke (50 SX Mini)
19
Kick Starter Lever
20
Foot Brake Lever
20
Plug-In Stand
20
Service Hour Counter
20
7 Preparing for Use 7
21
Advice on Preparing for First Use
21
Running in the Engine
23
8 Riding Instructions
24
Checks and Maintenance Measures When Preparing for Use
24
Starting the Vehicle
24
Starting off
25
Riding
25
Applying the Brakes
26
Stopping, Parking
26
Transporting
27
Refueling
27
Filling up with Oil (50 SX Mini)
28
9 Service Schedule 9
29
Additional Information
29
Required Work
29
Recommended Work
30
10 Tuning the Chassis 10
31
Checking the Basic Chassis Setting with Rider's Weight
31
Air Suspension XACT 5235 (50 SX)
31
Compression Damping of the Shock Absorber (50 SX)
32
Adjusting the Low-Speed Compression Damping of the Shock Absorber (50 SX)
32
Adjusting the High-Speed Compression Damping of the Shock Absorber (50 SX)
33
Adjusting the Rebound Damping of the Shock Absorber
33
Measuring the Rear Wheel Dimension Unloaded
35
Checking the Static Sag of the Shock Absorber
35
Checking the Riding Sag of the Shock Absorber
36
Adjusting the Spring Preload of the Shock Absorber
36
Adjusting the Riding Sag
38
Checking the Basic Setting of the Fork
39
Adjusting the Fork Air Pressure (50 SX)
39
Adjusting the Rebound Damping of the Fork (50 SX)
40
Handlebar Position
41
Adjusting the Handlebar Position
41
Adjusting the Seat Height
42
11 Service Work on the Chassis 11
43
Raising the Motorcycle with a Lift Stand
43
Removing the Motorcycle from the Lift Stand
43
Bleeding the Fork Legs
43
Cleaning the Dust Boots of the Fork Legs
44
Removing the Fork Protector
45
Installing the Fork Protector
45
Removing the Fork Legs
46
Installing the Fork Legs
46
Removing the Lower Triple Clamp
48
Installing the Lower Triple Clamp
48
Checking the Steering Head Bearing Play
51
Adjusting the Steering Head Bearing Play
52
Greasing the Steering Head Bearing
53
Removing the Fuel Tank
53
Installing the Fuel Tank
54
Removing the Start Number Plate
55
Installing the Start Number Plate
55
Removing Front Fender
56
Installing Front Fender
56
Removing the Shock Absorber
56
Installing the Shock Absorber
57
Removing the Seat
58
Mounting the Seat
59
Removing the Air Filter
59
Installing the Air Filter
60
Cleaning the Air Filter and Air Filter Box
60
Removing the Main Silencer
61
Installing the Main Silencer
61
Changing the Glass Fiber Yarn Filling of the Main Silencer
61
Removing the Engine Sprocket Cover
62
Installing the Engine Sprocket Cover
63
Checking the Chain for Dirt
63
Cleaning the Chain
64
Checking the Chain Tension
64
Adjusting the Chain Tension
65
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
67
Adjusting the Chain Guide
70
Checking the Frame
71
Checking the Link Fork
71
Checking the Throttle Cable Routing
71
Checking the Rubber Grip
72
Additionally Securing the Rubber Grip
72
12 Brake System 12
73
Checking Play of Handbrake Lever
73
Adjusting the Play of the Hand Brake Lever
73
Adjusting the Basic Position of the Hand Brake Lever
73
Checking the Brake Discs
74
Checking the Front Brake Fluid Level
75
Adding the Front Brake Fluid
76
Checking the Front Brake Linings
77
Changing the Front Brake Linings
77
Checking the Free Travel of the Foot Brake Lever
80
Adjusting the Free Travel of the Foot Brake Lever
81
Adjusting the Basic Position of the Foot Brake Lever
81
Checking the Rear Brake Fluid Level
82
Adding Rear Brake Fluid
82
Checking the Brake Linings of the Rear Brake
84
Changing the Brake Linings of the Rear Brake
84
13 Wheels, Tires 13
89
Removing the Front Wheel
89
Installing the Front Wheel
89
Removing the Rear Wheel
90
Installing the Rear Wheel
92
Checking the Tire Condition
93
Checking Tire Pressure
94
Checking Spoke Tension
95
14 Cooling System
96
Checking the Antifreeze and Coolant Level
96
Checking the Coolant Level
97
Draining the Coolant
97
Refilling with Coolant
98
15 Tuning the Engine
100
Checking the Installation Position of the Throttle Grip
100
Checking Throttle Cable Play
100
Adjusting the Throttle Cable Play
101
Carburetor - Idle Setting (50 SX)
101
Carburetor - Idle Setting
102
Carburetor - Adjusting the Idle Speed (50 SX)
102
(50 SX Mini)
103
Carburetor - Adjusting the Idle Speed (50 SX Mini)
103
Checking the Clutch Setting
104
Removing the Clutch Cover
105
Adjusting the Clutch
105
Installing the Clutch Cover
106
16 Service Work on the Engine 16
107
Checking Oil Level (50 SX Mini)
107
Bleeding the Oil Pump (50 SX Mini)
107
Checking the Gear Oil Level
108
Changing the Gear Oil
109
Adding the Gear Oil
110
17 Carburetor
112
Removing the Carburetor (50 SX Mini)
112
Removing the Carburetor (50 SX)
113
Installing the Carburetor (50 SX Mini)
115
Installing the Carburetor (50 SX)
116
18 Cleaning, Care
118
Cleaning the Motorcycle
118
19 Storage
120
Preparing for Use after Storage
121
20 Troubleshooting
122
21 Technical Data 21
125
Engine
125
Engine Tightening Torques
125
Carburetor with Carburetor Tuning
126
50 SX Mini
126
Capacities
127
Gear Oil
127
Coolant
127
Fuel
127
Chassis
127
Tires
128
Fork
128
SX Mini
128
Shock Absorber
129
SX Mini
129
Chassis Tightening Torques
130
22 Substances
132
23 Auxiliary Substances
134
24 Standards
136
25 List of Abbreviations 25
137
Index
138
5
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KTM 50 SX 2020 Specifications
General
Brand
KTM
Model
50 SX 2020
Category
Motorcycle
Language
English
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