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65 SX 2013
KTM 65 SX 2013 User Manual
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16
SERVICE
WORK
ON
THE
ENGINE
70
Danger
Danger
of
poisoning
Exhaust
gases
are
toxic
and
inhaling
them
may
result
in
unconsciousness
and/or
death.
–
When
running
the
engine,
always
make
sure
there
is
sufficient
ventila-
tion,
and
do
not
start
or
run
the
engine
in
an
enclosed
space
without
an
effective
exhaust
extraction
system.
–
Start
the
engine
and
check
that
it
is
oil-tight.
71
73
Table of Contents
Default Chapter
4
Table of Contents
4
1 Means of Representation
6
Symbols Used
6
Formats Used
6
2 Safety Advice
7
Use Definition - Intended Use
7
Degrees of Risk and Symbols
7
Tampering Warning
7
Safe Operation
7
Protective Clothing
8
Work Rules
8
Environment
8
Owner's Manual
8
3 Important Information
9
Guarantee, Warranty
9
Operating and Auxiliary Substances
9
Spare Parts, Accessories
9
Service
9
Figures
9
Customer Service
9
4 View of Vehicle
10
View of Vehicle, Front Left (Example)
10
View of Vehicle, Rear Right (Example)
11
5 Serial Numbers
12
Chassis Number
12
Engine Number
12
Shock Absorber Part Number
12
6 Controls
13
Clutch Lever
13
Hand Brake Lever
13
Throttle Grip
13
Kill Switch
13
Opening the Filler Cap
13
Closing the Filler Cap
14
Fuel Tap
14
Choke
14
Shift Lever
15
Kickstarter
15
Foot Brake Lever
15
Plug-In Stand
15
7 Preparing for Use
16
Advice on First Use
16
Running in the Engine
17
8 Riding Instructions
18
Checks and Maintenance Measures When Preparing for Use
18
Starting
18
Starting off
19
Shifting, Riding
19
Braking
19
Stopping, Parking
20
Transport
20
Refueling
21
9 Service Schedule
22
10 Tuning the Chassis
24
Adjusting the Compression Damping of the Fork
24
Adjusting the Rebound Damping of the Fork
24
Adjusting the Compression Damping of the Shock Absorber
24
Adjusting the Rebound Damping of the Shock Absorber
25
Measuring Rear Wheel Sag Unloaded
25
Checking the Static Sag of the Shock Absorber
25
Checking the Riding Sag of the Shock Absorber
26
Adjusting the Spring Preload of the Shock Absorber
26
Adjusting the Riding Sag
27
Handlebar Position
27
Adjusting Handlebar Position
27
11 Service Work on the Chassis
29
Raising the Motorcycle with a Lift Stand
29
Removing the Motorcycle from the Lift Stand
29
Bleeding Fork Legs
29
Cleaning the Dust Boots of the Fork Legs
30
Removing the Fork Protector
30
Installing the Fork Protector
30
Removing the Fork Legs
31
Installing the Fork Legs
31
Removing the Lower Triple Clamp
32
Installing the Lower Triple Clamp
33
Checking Play of Steering Head Bearing
34
Adjusting the Play of the Steering Head Bearing
35
Greasing the Steering Head Bearing
35
Dismounting the Start Number Plate
35
Installing the Start Number Plate
36
Dismounting the Front Fender
36
Installing the Front Fender
36
Removing the Shock Absorber
37
Installing Shock Absorber
37
Removing the Seat
37
Mounting the Seat
37
Removing the Air Filter
38
Installing the Air Filter
38
Cleaning the Air Filter and Air Filter Box
39
Removing Main Silencer
39
Installing the Main Silencer
39
Changing the Glass Fiber Yarn Filling of the Main Silencer
40
Dismounting the Fuel Tank
40
Installing the Fuel Tank
41
Removing the Chain Guard
42
Installing the Chain Guard
42
Checking Chain Dirt
43
Cleaning the Chain
43
Checking the Chain Tension
43
Adjusting the Chain Tension
44
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
45
Adjusting the Chain Guide
46
Checking the Frame
47
Checking the Swingarm
47
Checking the Throttle Cable Routing
47
Checking the Rubber Grip
47
Additionally Securing the Rubber Grip
48
Adjusting Basic Position of Clutch Lever
48
Checking the Fluid Level of Hydraulic Clutch
48
Changing the Hydraulic Clutch Fluid
48
12 Brake System
50
Checking Free Travel of Hand Brake Lever
50
Adjusting the Basic Position of the Hand Brake
50
Lever
50
Checking Brake Discs
50
Checking Front Brake Fluid Level
51
Adding Front Brake Fluid
51
Checking the Front Brake Linings
52
Removing Front Brake Linings
52
Installing the Front Brake Linings
53
Changing the Front Brake Linings
54
Checking the Free Travel of the Foot Brake Lever
54
Adjusting the Free Travel of the Foot Brake Lever
55
Adjusting the Basic Position of the Foot Brake Lever
55
Checking Rear Brake Fluid Level
56
Adding Rear Brake Fluid
56
Checking the Rear Brake Linings
57
Removing Rear Brake Linings
57
Installing the Rear Brake Linings
58
Changing the Rear Brake Linings
58
13 Wheels, Tires
60
Removing the Front Wheel
60
Installing the Front Wheel
60
Removing the Rear Wheel
61
Installing the Rear Wheel
61
Checking the Tire Condition
62
Checking Tire Air Pressure
62
Checking Spoke Tension
62
14 Cooling System
64
Checking the Antifreeze and Coolant Level
64
Checking the Coolant Level
65
Draining the Coolant
65
Refilling the Coolant
66
15 Tuning the Engine
67
Checking the Installation Position of the Throttle Grip
67
Checking the Play in the Throttle Cable
67
Adjusting the Play in the Throttle Cable
67
Carburetor - Idle
67
Carburetor - Adjusting the Idle Speed
68
Emptying the Carburetor Float Chamber
68
16 Service Work on the Engine
70
Checking the Gear Oil Level
70
Changing the Gear Oil
70
Draining the Gear Oil
70
Filling up with Gear Oil
71
Adding Gear Oil
71
17 Cleaning, Care
73
Cleaning Motorcycle
73
18 Storage
74
Preparing for Use after Storage
74
19 Troubleshooting
75
20 Technical Data
77
Engine
77
Engine Tightening Torques
77
Carburetor
78
Carburetor Tuning
79
Fork
80
22 Auxiliary Substances
85
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KTM 65 SX 2013 Specifications
General
Brand
KTM
Model
65 SX 2013
Category
Motorcycle
Language
English
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