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KTM
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690 SMC R
KTM 690 SMC R User Manual
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11
SERVICE
WORK
ON
THE
CHASSIS
76
11.12
Removing
the
air
filter
Preparatory
work
–
Remove
the
seat.
(
p.
75)
601882-10
Main
work
–
Remove
screws
.
Take
off
air
filter
box
top
.
601880-10
Note
Engine
failure
Unfiltered
intake
air
has
a
negative
effect
on
the
service
life
of
the
engine.
–
Never
operate
the
vehicle
without
an
air
filter
as
dust
and
dirt
will
enter
the
engine
and
lead
to
increased
wear.
–
Remove
air
filter
.
77
79
Table of Contents
Default Chapter
5
Table of Contents
5
1 Means of Representation
9
Symbols Used
9
Formats Used
10
2 Safety Advice
11
Use Definition - Intended Use
11
Degrees of Risk and Symbols
12
Tampering Warning
12
Safe Operation
13
Protective Clothing
14
Work Rules
14
Environment
14
Owner's Manual
15
3 Important Notes
16
Manufacturer and Implied Warranty
16
Operating and Auxiliary Substances
16
Spare Parts, Accessories
16
Service
17
Figures
17
Customer Service
17
4 View of Vehicle
18
View of Vehicle, Front Left Side (Example)
18
View of Vehicle, Rear Right Side (Example)
20
5 Serial Numbers
22
Chassis Number
22
Type Label
22
Key Number
23
Engine Number
23
Fork Part Number
24
Shock Absorber Article Number
24
6 Controls
25
Clutch Lever
25
Hand Brake Lever
25
Throttle Grip
26
Horn Button
26
Light Switch
27
Turn Signal Switch
27
Emergency off Switch
28
Electric Starter Button
28
Ignition/Steering Lock
29
Combination Instrument
29
Combination Instrument Overview
29
Function Buttons
30
Tachometer
30
Indicator Lamps
31
Display
32
Speed Display
33
Setting the Kilometers or Miles
33
Time
34
Setting the Clock
34
6.10.10 ODO Display
35
Setting/Resetting Display TRIP 1
35
Setting/Resetting Display TRIP 2
36
6.10.13 TRIP F Display
37
6.10.14 Gear Display
37
6.10.15 Coolant Temperature Indicator
38
Opening the Filler Cap
38
Closing Filler Cap
39
Seat Release
40
Handrails
40
Passenger Footrests
41
Shift Lever
41
Foot Brake Lever
42
Side Stand
43
7 Preparing for Use
44
Advice on First Use
44
Running in the Engine
45
Loading the Vehicle
46
8 Riding Instructions
48
Performing Checks and Vehicle Care When Preparing for Use
48
Starting
49
Starting off
51
Shifting, Riding
51
Applying the Brakes
54
Stopping, Parking
56
Transport
57
Refueling
58
9 Service Schedule
61
10 Tuning the Chassis
64
Fork/Shock Absorber
64
Adjusting the Compression Damping of the Fork
64
Adjusting the Rebound Damping of the Fork
65
Compression Damping of the Shock Absorber
66
Adjusting the Low-Speed Compression Damping of the Shock Absorber
66
Adjusting the High-Speed Compression Damping of the Shock Absorber
67
Adjusting the Rebound Damping of the Shock Absorber
68
Handlebar Position
69
Adjusting the Handlebar Position
70
11 Service Work on the Chassis
71
Raising the Motorcycle with a Lift Stand
71
Removing the Motorcycle from the Lift Stand
71
Raising the Motorcycle with the Rear Wheel Stand
72
Removing the Rear of the Motorcycle from the Wheel Stand
73
Raising the Motorcycle with the Front Wheel Stand
73
Taking the Motorcycle off of the Front Wheel Stand
74
Cleaning the Dust Boots of the Fork Legs
74
Removing the Fork Protector
76
Installing the Fork Protector
76
Removing the Seat
77
Mounting the Seat
77
Removing the Air Filter
78
Installing the Air Filter
79
Checking the Chain for Dirt
80
Cleaning the Chain
80
Checking the Chain Tension
81
Adjusting the Chain Tension
83
Checking the Chain, Rear Sprocket, Engine Sprocket, and Chain Guide
84
Adjusting the Basic Position of the Clutch Lever
88
Checking/Rectifying the Fluid Level of the Hydraulic Clutch
89
12 Brake System
90
Antilock Braking System (ABS)
90
Adjusting the Basic Position of the Hand Brake Lever
91
Checking the Brake Discs
92
Checking the Front Brake Fluid Level
93
Adding Front Brake Fluid
93
Checking the Front Brake Linings
95
Checking the Free Travel of Foot Brake Lever
96
Adjusting the Basic Position of the Foot Brake Lever
97
Checking Rear Brake Fluid Level
98
Adding Rear Brake Fluid
98
Checking the Rear Brake Linings
100
13 Wheels, Tires
102
Removing the Front Wheel
102
Installing the Front Wheel
103
Removing the Rear Wheel
105
Installing the Rear Wheel
106
Checking the Rear Hub Rubber Dampers
108
Checking the Tire Condition
110
Tubeless Tire System
112
Checking the Tire Air Pressure
112
Checking the Spoke Tension
113
14 Electrical System
115
Removing the Battery
115
Installing the Battery
117
Recharging the Battery
119
Changing the Main Fuse
122
Changing the ABS Fuses
123
Changing the Fuses of Individual Power Consumers
125
Removing the Headlight Mask with the Headlight
127
Installing the Headlight Mask with the Headlight
128
Changing the Headlight Bulb
130
Changing the Parking Light Bulb
131
Changing the Turn Signal Bulb
133
Checking the Headlight Setting
134
Adjusting the Headlight Range
134
15 Cooling System
136
Checking the Antifreeze and Coolant Level
136
Checking the Coolant Level
138
Draining the Coolant
139
Filling/Bleeding the Cooling System
140
16 Tuning the Engine
143
Adjusting the Engine Characteristic
143
Checking the Basic Position of the Shift Lever
144
Adjusting the Basic Position of the Shift Lever
145
17 Service Work on the Engine
146
Checking the Engine Oil Level
146
Changing the Engine Oil and Filter, Cleaning the Oil Screens
147
Draining the Engine Oil
147
Removing the Oil Filter
148
Cleaning the Oil Screens
150
Installing the Oil Filter
152
Filling up with Engine Oil
152
Adding Engine Oil
153
18 Cleaning, Care
155
Cleaning the Motorcycle
155
Checks and Maintenance Steps for Winter Operation
157
19 Storage
159
Preparing for Use after Storage
161
20 Troubleshooting
162
21 Blink Code
165
22 Technical Data
171
Engine
171
Engine Tightening Torques
172
Capacities
175
Engine Oil
175
Coolant
176
Fuel
176
Chassis
176
Electrical System
177
Tires
178
Fork
178
Shock Absorber
179
Chassis Tightening Torques
180
23 Substances
185
24 Auxiliary Substances
188
Standards
190
25 Standards
191
Index of Special Terms
191
26 Index of Special Terms
192
List of Abbreviations
192
27 List of Abbreviations
193
List of Symbols
193
Red Symbols
193
Yellow and Orange Symbols
193
Green and Blue Symbols
193
Index
195
28 List of Symbols
193
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KTM 690 SMC R Specifications
General
Brand
KTM
Model
690 SMC R
Category
Motorcycle
Language
English
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