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KTM
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85 SX 2019
KTM 85 SX 2019 User Manual
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SERIAL
NUMBERS
5
13
5.1
Chassis
number
401945-10
Chassis
number
1
is
stamped
on
the
right
side
of
the
steering
head.
5.2
Type
label
402154-10
Type
label
1
is
located
on
the
front
frame
tube.
5.3
Engine
number
401949-10
The
engine
number
1
is
located
on
the
left
side
of
the
engine
under
the
engine
sprocket.
5.4
Fork
part
number
401947-10
Fork
part
number
1
is
stamped
on
the
inner
side
of
the
axle
clamp.
14
16
Table of Contents
Table of Contents
4
Means of Representation 1
7
Symbols Used
7
Formats Used
7
Safety Advice
8
Use Definition - Intended Use
8
Misuse
8
Degrees of Risk and Symbols
8
Tampering Warning
9
Safe Operation
9
Protective Clothing
10
Work Rules
10
Environment
10
Owner's Manual
10
Important Notes 3
11
Manufacturer and Implied Warranty
11
Operating and Auxiliary Substances
11
Spare Parts, Accessories
11
Service
11
Figures
11
Customer Service
11
View of Vehicle 4
13
View of Vehicle, Front Left (Example)
13
View of Vehicle, Rear Right (Example)
14
Serial Numbers 5
15
Chassis Number
15
Type Label
15
Engine Number
15
Fork Part Number
15
Shock Absorber Article Number
16
Controls 6
17
Clutch Lever
17
Hand Brake Lever
17
Throttle Grip
17
Kill Switch
17
Opening the Filler Cap
18
Closing the Filler Cap
18
Fuel Tap
19
Choke
19
Shift Lever
19
Kick Starter
20
Foot Brake Lever
20
Plug-In Stand
20
Service Hour Counter
21
Preparing for Use
22
Advice on First Use
22
Running in the Engine
24
Preparing the Vehicle for Difficult Riding Conditions
24
Preparing Vehicle for Rides on Dry Sand
24
Preparing Vehicle for Rides on Wet Sand
26
Preparing Vehicle for Rides on Wet and Muddy Circuits
27
Preparing Vehicle for High Temperatures or Slow Riding
27
Preparing Vehicle for Low Temperatures or Snow
28
Riding Instructions 8
29
Checks and Maintenance Measures When Preparing for Use
29
Starting the Vehicle
29
Starting off
30
Shifting, Riding
30
Applying the Brakes
31
Stopping, Parking
31
Transporting
32
Refueling
32
Service Schedule
34
Additional Information
34
Required Work
34
Recommended Work
35
10 Tuning the Chassis
36
Checking the Basic Chassis Setting with the Rider's Weight
36
Air Suspension AER 43
36
Compression Damping of the Shock Absorber
37
Adjusting the Low-Speed Compression Damping of the Shock Absorber
37
Adjusting the High-Speed Compression Damping of the Shock Absorber
38
Adjusting the Rebound Damping of the Shock Absorber
38
Measuring Rear Wheel Sag Unloaded
39
Checking the Static Sag of the Shock Absorber
39
Checking the Riding Sag of the Shock Absorber
40
Adjusting the Spring Preload of the Shock Absorber
40
Adjusting the Riding Sag
41
Checking the Basic Setting of the Fork
42
Adjusting the Fork Air Pressure
42
Adjusting the Compression Damping of the Fork
43
Adjusting the Rebound Damping of the Fork
44
Handlebar Position
44
Adjusting the Handlebar Position
45
11 Service Work on the Chassis
46
Raising the Motorcycle with a Lift Stand
46
Removing the Motorcycle from the Lift Stand
46
Bleeding the Fork Legs
46
Cleaning the Dust Boots of the Fork Legs
47
Removing the Fork Legs
47
Installing the Fork Legs
48
Removing the Fork Protector
49
Installing the Fork Protector
49
Removing the Lower Triple Clamp
49
Installing the Lower Triple Clamp
50
Checking the Play of the Steering Head Bearing
52
Adjusting the Steering Head Bearing Play
52
Greasing the Steering Head Bearing
53
Removing the Start Number Plate
53
Installing the Start Number Plate
54
Removing Front Fender
54
Installing Front Fender
54
Removing the Shock Absorber
55
Installing the Shock Absorber
55
Removing the Seat
55
Mounting the Seat
56
Removing the Air Filter Box Cover
56
Installing the Air Filter Box Cover
56
Removing the Air Filter
57
Cleaning the Air Filter and Air Filter Box
57
Installing the Air Filter
58
Removing the Main Silencer
58
Installing the Main Silencer
59
Changing the Glass Fiber Yarn Filling of the Main Silencer
59
Removing the Fuel Tank
60
Installing the Fuel Tank
61
Checking for Chain Dirt Accumulation
62
Cleaning the Chain
62
Checking the Chain Tension
63
Adjusting the Chain Tension
64
Checking the Chain, Rear Sprocket, Engine Sprocket and Chain Guide
65
Checking the Frame
67
Checking the Swingarm
67
Checking the Throttle Cable Routing
67
Checking the Rubber Grip
68
Adjusting the Basic Position of the Clutch Lever
68
Checking the Fluid Level of the Hydraulic Clutch
69
Correcting the Fluid Level of the Hydraulic Clutch
69
Changing the Hydraulic Clutch Fluid
70
12 Brake System
72
Checking the Free Travel of the Hand Brake Lever
72
Adjusting the Free Travel of the Handbrake Lever
72
Checking the Brake Discs
72
Checking the Front Brake Fluid Level
73
Adding Front Brake Fluid
74
Checking the Front Brake Linings
75
Changing the Front Brake Linings
75
Checking the Free Travel of Foot Brake Lever
78
Adjusting the Basic Position of the Foot Brake Lever
78
Checking the Rear Brake Fluid Level
79
Adding Rear Brake Fluid
79
Checking the Rear Brake Linings
80
Changing the Rear Brake Linings
81
13 Wheels, Tires
84
Removing the Front Wheel
84
Installing the Front Wheel
84
Removing the Rear Wheel
85
Installing the Rear Wheel
86
Checking the Tire Condition
87
Checking the Tire Air Pressure
88
Checking Spoke Tension
89
14 Cooling System
90
Radiator Cover
90
Installing the Radiator Cover
90
Removing the Radiator Cover
92
Checking the Antifreeze and Coolant Level
92
Checking the Coolant Level
93
Draining the Coolant
94
Refilling with Coolant
94
15 Tuning the Engine
96
Checking the Play in the Throttle Cable
96
Adjusting the Play in the Throttle Cable
96
Carburetor Setting
97
Carburetor - Idle
99
Carburetor - Adjusting the Idle Speed
100
Emptying the Carburetor Float Chamber
101
Plug-In Connector of Ignition Timing Map Adjustment
102
Changing the Ignition Timing Map
102
Checking the Basic Position of the Shift Lever
102
Adjusting the Basic Position of the Shift Lever
102
16 Service Work on the Engine
104
Checking the Gear Oil Level
104
Changing the Gear Oil
104
Adding Gear Oil
105
Cleaning, Care 17
107
Cleaning the Motorcycle
107
Storage 18
109
Preparing for Use after Storage
110
Troubleshooting 19
111
Technical Data 20
113
Engine
113
Engine Tightening Torques
113
Carburetor
115
Basic Carburetor Setting for Sandy Surfaces
115
Carburetor Tuning
116
Capacities
117
Gear Oil
117
Coolant
117
Fuel
117
Chassis
117
Tires
118
Fork
118
Shock Absorber
118
Chassis Tightening Torques
119
Substances 21
121
Auxiliary Substances 22
123
Standards 23
125
24 List of Abbreviations
126
Index
127
4
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KTM 85 SX 2019 Specifications
General
Brand
KTM
Model
85 SX 2019
Category
Motorcycle
Language
English
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