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CONTENTS

SERVICING

1. TROUBLESHOOTING ....................................................................................1-S1

2. SERVICING SPECIFICATIONS ....................................................................1-S5

[1] D782-E2-ZD..............................................................................................1-S5

[2] D1005-E2-ZD, D1305-E3-ZD.................................................................1-S11

3. TIGHTENING TORQUES ............................................................................1-S18

4. CHECKING, DISASSEMBLING AND SERVICING....................................1-S20

[1] CHECKING AND ADJUSTING .............................................................1-S20

(1) Engine Body......................................................................................1-S20

(2) Lubricating System ...........................................................................1-S22

(3) Cooling System.................................................................................1-S22

(4) Fuel System......................................................................................1-S25

[2] SEPARATING ENGINE .........................................................................1-S29

[3] DISASSEMBLING AND ASSEMBLING................................................1-S32

(1) Cylinder Head and Valve ..................................................................1-S32

(2) Gear Case and Timing Gears...........................................................1-S36

(3) Piston and Connecting Rod ..............................................................1-S44

(4) Flywheel and Crankshaft ..................................................................1-S47

[4] SERVICING ............................................................................................1-S52

(1) Cylinder Head and Valves ................................................................1-S52

(2) Timing Gears, Camshaft and Governor Gear ...................................1-S60

(3) Piston and Connecting Rod ..............................................................1-S63

(4) Crankshaft.........................................................................................1-S68

(5) Cylinder.............................................................................................1-S76

(6) Oil Pump (D782-E2-ZD)....................................................................1-S77

(7) Oil Pump (D1005-E2-ZD, D1305-E3-ZD) .........................................1-S78

KiSC issued 04, 2007 A

Kubota WSM ZD331 User Manual

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