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Manitowoc Grove 5540F User Manual
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INTRODUCTION
5540F/YB55
15 OPERATOR
’
S MANUAL
1-4
Published 10-21-201
1, Contro
l # 055-03
THIS PAGE
BLANK
Reference
Only
13
15
Table of Contents
Default Chapter
7
Table of Contents
7
Section 1
11
The Manual
11
Directional Reference
11
Serial Number Plate
11
Reports
11
Disclaimer
12
Customer Support
12
New Owners
12
Nomenclature
13
Section 2
15
Safety Messages
15
General
15
Safety Alert Symbol
15
General
16
Signal Words
16
Accidents
16
Operator's Information
16
Operator's Qualifications
17
Operational Aids
17
Load Moment Indication (LMI) Systems (if Equipped)
18
Anti-Two-Blocking Device
18
Work Area Definition System (WADS) (if Equipped)
19
Crane Stability/Structural Strength
19
Load Charts
20
Work Site
20
Wind Forces
20
Lifting Operations
21
Counterweight
22
Outrigger Lift off
22
Multiple Crane Lifts
22
Electrocution Hazard
22
Set-Up and Operation
24
Electrocution Hazard Devices
24
Electrical Contact
25
Special Operating Conditions and Equipment
25
Personnel Handling
25
Environmental Protection
26
Maintenance
26
Service and Repairs
27
Lubrication
27
Tires
28
Wire Rope
28
Sheaves
29
Batteries
30
Engine
30
Transporting the Crane
30
Travel Operation
30
Work Practices
32
Personal Considerations
32
Crane Access
32
Job Preparation
32
Working
32
Lifting
33
Hand Signals
34
Boom Extension
36
Parking and Securing
36
Shut-Down
36
Cold Weather Operation
36
Temperature Effects on Hydraulic Cylinders
37
Overload Inspection
38
Boom Inspection
38
Superstructure Inspection
40
Carrier Inspection
42
Section 3
45
Controls, Switches, and Gauges
46
Cab Controls
46
Panel Switches
47
Gauges and Indicators
50
Operator's Cab
55
Seat Belt
55
Seat Adjustment
55
Machine Operation
57
Fuel Change over Instructions - Dual Fuel Engines
57
Starting the Engine
57
Traveling with the Crane
61
Operating the Outrigger Controls
64
Standard Outriggers
64
Independent Outriggers
66
Outrigger Monitoring System (OMS) (Optional-Standard in North America)
66
Operating the Boom Controls
67
Optional Controls Operation
74
Operating Practices
74
Handling a Load
74
Attaching the Load
75
Holding the Load
75
Moving the Load
75
Traveling with a Load (Pick and Carry)
75
Turning Clearances
75
Machine Shutdown
75
Unattended Crane
76
Towing a Disabled Machine
76
Section 4
77
Using the Capacity Chart
77
Determine Operating Status
77
Determining Lift Capacity
77
Things to Observe When Using the Capacity Chart
77
Determining Lift Capacity at the Boom Extension
78
Pick and Carry Ranges
78
Section 5
81
Hoist Block
81
Removing the Hoist Block
81
Installing the Hoist Block
82
Fourth Boom Section
82
Extending the Fourth Boom Section
82
Hoist Block
82
Retracting the Fourth Boom Section
84
Boom Extension
85
Installing the Boom Extension
85
Stowing the Boom Extension
85
Down Haul Weight
87
Installing the down Haul Weight
87
Removing the down Haul Weight
88
Installing Cable on the Hoist
88
Wire Rope Wedge Socket
89
Part Wire Rope Reeving
91
Section 6
93
Introduction
93
Spark Arresting Mufflers
93
Safety List
93
Lubricants
94
Maintenance Records
94
Special Maintenance
94
Delivery Inspection
94
After First 50 Hours of Operation (New Cranes)
94
Cranes Not in Regular Use
94
Preventive Maintenance
95
Maintenance Schedule and Checklist
95
Lubrication Points
98
Scheduled Maintenance
101
Daily (Walk-Around) Inspection
101
Hours of Operation (Weekly)
106
Hours of Operation (Two Weeks)
109
Hours of Operation (Monthly)
110
Hours of Operation (3 Months)
113
1000 Hours of Operation (6 Months)
116
2000 Hours of Operation (Yearly)
121
Miscellaneous Maintenance
122
Batteries/Charging System
122
Fuel System
123
Fuse Replacement
123
Section 7
125
All Adjustments Must be Performed by a Qualified Mechanic
125
Refer to the Service Manual for the Proper Procedures
125
Section 8
127
Lubricants and Capacities
127
Engine Oil Specifications
128
Fuel Types
129
Diesel Fuel
129
Gasoline
129
Relief Valve Settings
130
General Specifications
130
Engine
130
Tires
130
Electrical System
130
Boom
130
Wire Rope
131
Hydraulic System
131
Weight
131
Travel Speeds
131
Operating Dimensions
131
Dimensions
132
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Manitowoc Grove 5540F Specifications
General
Brand
Manitowoc
Model
Grove 5540F
Category
Construction Equipment
Language
English
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