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8.16 PULLEY AXLE SET REPLACEMENT
1) Remove the shrouds as outlined in Section 8.11.
2) Remove the drive belt as outlined in Section 8.13.
3) Loosen the nuts holding the Generator to the frame (Figure A), and remove the nuts putting tension on the Generator belt (Figure B).
4) Once the tension has been removed, walk the Generator belt off of the pulley (Figure C).
5) Remove the C-clip holding the bearing in place on the right side of the frame (Figure D).
6) Remove the bearing (Figure E).
7) Remove the 60 mm nut holding in the pulley axle assembly with a large channel lock pliers or a pipe wrench (Figure F).
8) Once the 60 mm nut is removed, the pulley axle set can be removed from the left side of the frame (Figure G).
9) Reverse Steps 1-8 to install a new pulley axle set.
10) Test the bike for function as outlined in Section 8.20.
FIGURE A FIGURE B
FIGURE C
CHAPTER 8: PART REPLACEMENT GUIDE