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9.9
Mercury 9.9 User Manual
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ENGINE INSTALLATION
132
eng
Assemble steering link rod to steering cable with flat washer and
nylon insert locknut. Tighten locknut until it seats, then back nut
off 1/4 turn.
Assemble steering link rod to engine with bolt, locknut and
spacer and flat washers. Torque locknut to specifications.
Remote Wire Harness Connection
1.
Remove the cover and cable receptacle bracket from the
bottom cowl.
a -
Cover
a -
Cable receptacle bracket
a
28003
a
28107
143
145
Table of Contents
Table of Contents
7
Warranty Registration
13
Warranty Information
13
Transfer of Warranty
14
Transfer of Mercury Product Protection (Extended Service Coverage) Plan United States and Canada
14
Fourstroke Outboard Limited Warranty
15
Fourstroke Outboard Limited Warranty
19
Fourstroke Outboard Limited Warranty
23
Year Limited Warranty against Corrosion
27
Warranty Coverage and Exclusions
30
U.S. EPA Emissions Limited Warranty
32
Emission Control System Components
32
California Emissions Limited Warranty
33
California Air Resources Board Explanation of Your California Emission Control Warranty Statement
37
Emission Certification Star Label
38
Boater's Responsibilities
40
Before Operating Your Outboard
40
General Information
40
Boat Horsepower Capacity
41
High-Speed and High-Performance Boat Operation
41
Outboard Remote Control Models
42
Remote Steering Notice
42
Lanyard Stop Switch
43
Protecting People in the Water
47
Passenger Safety Message - Pontoon Boats and Deck Boats
48
Wave and Wake Jumping
49
Impact with Underwater Hazards
50
Exhaust Emissions
52
Selecting Accessories for Your Outboard
54
Safe Boating Suggestions
54
Recording Serial Number
56
8/9.9 Fourstroke Specifications
56
Component Identification - Standard Models
58
Component Identification - Bigfoot/Prokicker Models
61
Carrying, Storing, and Transporting Your Outboard When Removed from Boat
63
Transporting
63
Transporting Portable Fuel Tanks
64
Trailering Boat/Outboard - Models with Power Tilt
65
Trailering Boat/Outboard - Models Without Power Tilt
66
Fuel Recommendations
67
Fuel and Oil
67
Low Permeation Fuel Hose Requirement
69
EPA Pressurized Portable Fuel Tank Requirements
69
Fuel Demand Valve (FDV) Requirement
69
Mercury Marine's Pressurized Portable Fuel Tank
70
Filling Fuel Tank
71
Engine Oil Recommendations
72
Checking Engine Oil
73
Tiller Handle Features
75
Features and Controls
75
Remote Control Features
82
Warning System
83
Power Tilt (if Equipped)
83
Setting the Transom Angle of Your Outboard
85
Adjusting Transom Angle
87
Shallow Water Operation
87
Tilting Outboard
88
Trim Tab Adjustment
89
Prestarting Check List
91
Operating in Freezing Temperatures
91
Operation
91
Operating in Saltwater or Polluted Water
92
Operating Outboard as an Auxiliary Engine
92
Pre-Starting Instructions
92
Engine Break-In Procedure
93
Starting the Engine - Tiller Handle Models
94
Starting the Engine - Remote Control Models
97
Starting a Hot Engine
99
Gear Shifting
100
Stopping the Engine
101
Emergency Starting
101
Outboard Care
104
EPA Emission Regulations
104
Inspection and Maintenance Schedule
105
Flushing the Cooling System
107
Top Cowl Removal and Installation
110
Battery Inspection
110
Exterior Care
111
Fuel System
111
Steering Link Rod Fasteners
112
Corrosion Control Anode
114
Propeller Replacement
114
Fuse Replacement - Electric Start Models
116
Spark Plug Inspection and Replacement
117
Timing Belt Inspection
118
Changing Engine Oil
119
Oil Filling
120
Lubrication Points
120
Gearcase Lubrication
123
Checking Power Tilt Fluid
126
Submerged Outboard
126
Storage Preparation
127
Storage
127
Protecting External Outboard Components
128
Protecting Internal Engine Components
128
Gearcase
128
Positioning Outboard for Storage
129
Battery Storage
129
Starter Motor will Not Crank the Engine (Electric Start Models)
131
Engine will Not Start
131
Troubleshooting
131
Engine Runs Erratically
132
Performance Loss
132
Battery will Not Hold Charge
132
Local Repair Service
134
Service Away from Home
134
Parts and Accessories Inquiries
134
Service Assistance
134
Owner Service Assistance
134
Mercury Marine Service Offices
135
Boat Horsepower Capacity
137
Start in Gear Protection
137
Engine Installation
137
Selecting Accessories for Your Outboard
138
Low Permeation Fuel Hose Requirement
138
Installing Outboard
138
Remote Control Installation
141
Steering Link Rod Fasteners
142
Remote Wire Harness Connection
144
Control Cable Installation
146
Mounting Battery
151
Battery Installation - Electric Start Models
151
Battery Connections
151
Propeller Installation
152
Maintenance Log
153
Other manuals for Mercury 9.9
Service Manual
149 pages
Operation And Maintenance Manual
95 pages
User Manual
126 pages
5
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Mercury 9.9 Specifications
General
Brand
Mercury
Model
9.9
Category
Outboard Motor
Language
English
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