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FR - S500
Mitsubishi FR - S500 User Manual
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3.
PROTECTIVE
FUNCTIONS
This chapte
r explains the "prot
ective funct
ions" of this
product.
Always r
ead the in
structions b
efore using
the equipment
.
3.1
Erro
rs (A
larm
s)
.
....
.....
....
..
.....
....
.....
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156
3.2
T
r
oubleshooting
.
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166
164
166
Table of Contents
Default Chapter
6
Table of Contents
6
Wiring
11
Standard Connection Diagram and Terminal Specifications
12
Standard Connection Diagram
12
Explanation of Main Circuit Terminals
13
Power Supply
14
Main Circuit Terminals
16
Terminal Block Layout
16
Cables, Wiring Length, and Crimping Terminals
18
Wiring Instructions
19
Selection of Peripheral Devices
20
Leakage Current and Installation of Ground Leakage Circuit Breaker
22
Power-Off and Magnetic Contactor (MC)
26
Regarding the Installation of the Power Factor Improving Reactor
27
Regarding Noise and the Installation of a Noise Filter
28
Grounding Precautions
29
Power Supply Harmonics
30
Inverter-Driven 400V Class Motor
31
How to Use the Control Circuit Terminals
32
Terminal Block Layout
32
Wiring Instructions
32
Changing the Control Logic
33
Input Terminals
35
Run (Start) and Stop (STF, STR, STOP)
35
Connection of Frequency Setting Potentiometer and Output Frequency Meter (10, 2, 5, 4, AU)
38
External Frequency Selection (REX, RH, RM, RL)
39
Indicator Connection and Adjustment (AM)
41
Control Circuit Common Terminals (SD, 5, SE)
42
Signal Inputs by Contactless Switches
42
How to Use the Input Signals (Assigned Terminals RL, RM, RH, STR)
43
Current Input Selection "AU Signal": Pr. 60 to Pr. 63 Setting "4
43
Multi-Speed Setting (RL, RM, RH, REX Signals)
43
Pr. 60 to Pr. 63 Setting "0, 1, 2
43
Remote Setting (RL, RM, RH Signals)
43
Second Function Selection (RT Signal): Pr. 60 to Pr. 63 Setting "3
43
Output Shut-Off (MRS Signal): Pr. 60 to Pr. 63 Setting "6
44
Start Self-Holding Selection (STOP Signal): Pr. 60 to Pr. 63 Setting "5
44
External Thermal Relay Input: Pr. 60 to Pr. 63 Setting "7
45
Jog Operation (JOG Signal): Pr. 60 to Pr. 63 Setting "9
45
Reset Signal: Pr. 60 to Pr. 63 Setting "10
46
PID Control Valid Terminal: Pr. 60 to Pr. 63 Setting "14
47
PU Operation/External Operation Switchover: Pr. 60 to Pr. 63 Setting "16
47
Connection to the Stand-Alone Option
48
Connection of the Brake Unit (BU Type)
48
Connection of the High Power Factor Converter (FR-HC)
49
Connection of the Power Regeneration Common Converter (FR-CV)
50
Handling of the RS-485 Connector
51
Connection of the Parameter Unit (FR-PU04)
51
Wiring of RS-485 Communication
52
Design Information
55
Functions
57
Function (Parameter) List
58
List of Parameters Classified by Purpose of Use
71
Explanation of Functions (Parameters)
73
Torque Boost (Pr. 0 , Pr. 46 )
73
Maximum and Minimum Frequency (Pr. 1 , Pr. 2 )
74
Base Frequency, Base Frequency Voltage (Pr.3 , Pr.19 , Pr.47 )
75
Acceleration/Deceleration Time (Pr. 7 , Pr. 8 , Pr. 20 , Pr. 44 , Pr. 45 )
77
Selection and Protection of a Motor (Pr. 9 , Pr. 71 , H7 )
79
DC Injection Brake (Pr. 10 , Pr. 11 , Pr. 12 )
81
Starting Frequency (Pr. 13 )
82
Load Pattern Selection (Pr. 14 )
83
Jog Operation (Pr.15 , Pr.16 )
84
RUN Key Rotation Direction Selection (Pr.17 )
84
Stall Prevention Function and Current Limit Function (Pr. 21 )
85
Stall Prevention (Pr. 22 , Pr. 23 , Pr. 28 )
87
Acceleration/Deceleration Pattern (Pr. 29 )
89
Extended Function Display Selection (Pr. 30 )
90
Frequency Jump (Pr. 31 to Pr. 36 )
90
Speed Display (Pr. 37 )
91
(Pr. 38 , Pr. 39 , C2 to C7 )
92
Biases and Gains of the Frequency Setting Voltage (Current)
92
Start-Time Ground Fault Detection Selection (Pr. 40 )
96
Output Terminal Function Parameters
96
Up-To-Frequency (Pr. 41 )
96
Output Frequency Detection (Pr. 42 , Pr. 43 )
97
Current Detection Function Parameters
98
Output Current Detection Functions (Pr. 48 , Pr. 49 )
98
Zero Current Detection (Pr. 50 , Pr. 51 )
99
Display Function Parameters
100
Monitor Display (Pr. 52 , Pr. 54 )
100
Setting Dial Function Selection (Pr. 53 )
101
Monitoring Reference (Pr. 55 , Pr. 56 )
102
Restart Operation Parameters
102
Restart Setting (Pr. 57 , Pr. 58 , H6 )
102
Parameter Setting
103
Additional Function Parameters
105
Remote Setting Function Selection (Pr. 59 )
105
Terminal Function Selection Parameters
108
Input Terminal Function Selection (Pr. 60 , Pr. 61 , Pr. 62 , Pr. 63 )
108
Output Terminal Function Selection (Pr. 64 , Pr. 65 )
110
Operation Selection Function Parameters
111
Retry Function (Pr. 66 , Pr. 67 , Pr. 68 , Pr. 69 )
111
PWM Carrier Frequency (Pr. 70 , Pr. 72 )
113
Voltage Input Selection (Pr. 73 )
114
Input Filter Time Constant (Pr. 74 )
115
Reset Selection/Pu Stop Selection (Pr. 75 )
115
Cooling Fan Operation Selection (Pr. 76 )
117
Parameter Write Disable Selection (Pr. 77 )
118
Operation Mode Selection (Pr. 79 )
119
Reverse Rotation Prevention Selection (Pr. 78 )
119
PID Control (Pr. 88 to Pr. 94 )
123
Auxiliary Parameters
130
Slip Compensation (Pr. 95 , Pr. 96 , Pr. 97 )
130
Automatic Torque Boost Selection (Pr. 98 )
131
Motor Primary Resistance (Pr. 99 )
132
Maintenance Parameters
132
Maintenance Output Function (H1, H2 )
132
Current Average Value Monitor Signal (H3, H4, H5)
133
Calibration Parameters
136
Meter (Frequency Meter) Calibration (C1 )
136
Clear Parameters
139
Alarm History Clear (ECL )
139
Parameter Clear (Clr )
139
Communication Parameters
140
Communication Settings (N1 to N7 , N11 )
142
Error Code List
155
Operation and Speed Command Source (N8 , N9 )
157
Link Startup Mode Selection (N10 )
158
E2PROM Write Selection (N12 )
160
Parameter Unit (FR-PU04) Setting
161
Caution
161
PU Buzzer Control (N14 )
161
PU Display Language Selection (N13 )
161
PU Contrast Adjustment (N15 )
162
PU Main Display Screen Data Selection (N16 )
162
Disconnected PU Detection/Pu Setting Lock Selection (N17 )
163
Protective Functions
165
Errors (Alarms)
166
Error (Alarm) Definitions
167
Correspondence between Digital and Actual Characters
175
Resetting the Inverter
175
To Know the Operating Status at the Occurrence of Alarm (Only When FR-PU04 Is Used)
175
Troubleshooting
176
Motor Remains Stopped
176
Acceleration/Deceleration Is Not Smooth
177
Motor Current Is Large
177
Motor Rotates in Opposite Direction
177
Speed Does Not Increase
177
Speed Greatly Differs from the Setting
177
Speed Varies During Operation
177
Motor Produces Annoying Sound
178
Operation Mode Is Not Changed Properly
178
Operation Panel Display Is Not Operating
178
Parameter Write Cannot be Performed
178
Specifications
179
Specification List
180
Ratings
180
Common Specifications
183
Outline Drawings
185
Appendix
189
APPENDIX 1 Parameter Instruction Code List
190
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Mitsubishi FR - S500 Specifications
General
Brand
Mitsubishi
Model
FR - S500
Category
Inverter
Language
English
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