Name: Navistar MaxxForce DT 9
Brand: Navistar
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MaxxForce® DT, 9, and 10 Diesel Engines

1172040R1

Diesel Engines

August 2011

MaxxForce® DT, 9, and 10 Diesel Engines

For

2010 EPA Emission Compliant Model Year

Truck and Derivative Vehicle Applications

Engine Operation and Maintenance Manual

Form No. 1172040R1

Printed in the United States of America

Default Chapter3
- Table of Contents3
Foreword9
Safety Information11
Warranty15
Federal Emission System Warranty15
- Warranty Period15
- Required Maintenance15
- Warranty Repairs and Service15
- Recommended Maintenance or Repair Parts15
- Emergency Repairs16
- What Is Not Covered by Warranty16
- Warranty Rights and Responsibilities16
California Emission System Warranty18
- Warranty Period18
- Required Maintenance18
- Warranty Repairs and Service18
- Recommended Maintenance or Repair Parts18
- Emergency Repairs18
- What Is Covered by Warranty19
- What Is Not Covered by Warranty19
- Warranty Rights and Responsibilities20
Section 1 - Engine Systems21
Engine Serial Number21
- Engine Emission Label22
- Engine Accessory Labels and Identification Plates22
- Engine Specifications23
Engine Component Locations32
- Component Location - Top32
- Component Location - Front33
- Component Location - Intake Side34
- Component Location - Exhaust Side35
- Component Location - Rear36
Section 2 - Requirements for Fuel, Engine Oil, and Coolant37
Fuel37
- Ultra Low Sulfur Diesel (ULSD)37
- Unacceptable Fuel and Blends37
- Acceptable Fuel Blends38
- Use of Higher Biodiesel Fuel Blends (B6 to B20)38
- Unsafe Practices39
Engine Oil40
- Engine Oil Quality and Service Categories40
- API CJ-4 for High Performance Diesel Engines40
- SAE Oil Viscosity Grades and Temperature Ranges41
Coolant42
- Coolant Mixtures42
- Extended Life Coolant (ELC) - Red42
- Contamination of Coolant43
Warning Lights45
Wait to Start Lamp45
Section 3 - Instruments, Indicators, and Switches45
Instrument Panel Gauge Cluster45
Idle Shut down Indicator46
Maintenance Lamp46
Warn Engine Lamp47
Stop Engine Lamp47
High Exhaust System Temperature (HEST) Lamp48
Diesel Particulate Filter (DPF) Indicator48
Malfunction Indicator Lamp49
Typical Water Temperature Gauge50
Oil Pressure Gauge51
Oil Temperature Gauge52
Switches53
- Engine Brake ON/OFF Switch53
- Engine Exhaust Brake ON/OFF Toggle Switch53
Air Cleaner Restriction Indicator54
Section 4 - Engine Operation55
Preoperation Checklist55
Priming the Fuel System56
Starting the Engine56
Emergency Starting58
Operation59
- Suggested Warm up Time59
- Idle Speed59
- Extended Idling Periods59
- Aftertreatment System60
- Engine Idle Shutdown Timer (Federal-Optional)60
- Engine Idle Shutdown Timer (California-Standard)61
- Cold Weather Operation62
- Cold Ambient Protection (CAP)63
- Hot Weather Operation64
- Engine Shutdown64
- Engine Warning Protection System (EWPS)64
- Radiator Shuttle Enable (RSE)65
- Road Speed Limiting (RSL)66
- Road Operation66
- Downhill Operation66
Section 5 - Maintenance Schedule and Service Procedures67
Maintenance Schedule67
Service Procedures70
- Oil Level70
- Coolant Level71
- Water Separator73
- Charge Air Cooler (CAC)74
- External Leakage75
- Air Cleaner Restriction76
- Engine Oil and Filter77
- Centrifuge Filter (if Equipped)81
- Resetting Change Engine Oil Service Interval Message84
- Belt, Air Intake Piping and Clamps85
- Coolant Freeze Point87
- Fuel Filter87
- Fuel Strainer91
- Electrical System94
- Vibration Damper95
- Engine Valve Lash95
- Engine Brake Lash95
- Induction System95
- Extended Life Coolant (ELC) Extender96
- Crankcase Pressure97
- Turbochargers97
- Cleaning Diesel Particulate Filter97
- Service Cooling System98
Section 6 - Long Term Storage101
General Information101
Section 7 - Service Records103
Maintenance Service Record103
Daily Care and Report106

Navistar MaxxForce DT 9 User Manual

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Navistar MaxxForce DT 9 Specifications

Related product manuals

Brand	Navistar
Model	MaxxForce DT 9
Category	Engine
Language	English