7.
Remove gear, spring set and lever assembly from
front bracket. Note direction in which the lever
assembly is installed.
8.
Push pinion gear and stopper down and remove
retaining ring. Remove stopper, pinion gear,
spring, and pinion shaft assembly.
9.
Inspect ball bearings. If they are rough or noisy
when rotated replace them. The front bearing is
not replaceable and must be replaced with the
bracket.
SOLENOID
FRONT
WASHER
HOLDER
ASSEMBLY ASSEMBLY
FIGURE
61d.
MlTSUBlSHl STARTER
MlTSUBlSHl STARTER ASSEMBLY
For assembly reverse the disassembly procedure, but
note the following items. See Figure 61d.
Whenever starter motor is disassembled apply grease
to
each of the following points. (Recommended
grade; Multemp PS
No.
2.)
Armature shaft gear
0
Reduction gear
0
Ball bearing (Both ends
of
armature
0
Stopper on pinion shaft
0
Sleeve bearing
0
Pinion gear
0
Sliding portion
of
lever
Pinion
Shaft
End
Play
Adjustment
Adjust end play
so
that
it
is
0.1
to
0.8
mm
(.0039
to
.0315
inch) with theadjusting washers placed between
center bracket and reduction gear (Figure 61e).
OVERRUNNING
CLUTCH
XES-1255
PINION SHAFT
REDUCTION GE
ADJUSTING
WASHER
BRACKET
ES-1191
FIGURE
61e.
ADJUSTING PINION SHAFT
END
PLAY
48
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