41
MAINTENANCE
Periodic Maintenance Chart
Perform all services at whichever maintenance interval is reached first.
Perform these procedures more often for vehicles subjected to severe use.
D Have an authorized POLARIS dealer perform these services.
Lubrication Recommendations
Check and lubricate all components at the intervals outlined in the Periodic Maintenance
Chart beginning on page 40, or more often under severe use, such as wet or dusty conditions.
Items not listed in the chart should be lubricated at the general lubrication interval.
Item Maintenance Interval
(whichever comes first)
Remarks
Hours Calendar Miles (Km)
Steering -
Pre-Ride
-
Inspect and make adjustments as
needed. See Pre-Ride Checklist on
page 29.
Front suspension - -
Rear suspension - -
Tires - -
Brake fluid level - -
Brake pedal travel
Brake system - -
Wheels/fasteners - -
Frame fasteners - -
Batteries - -
Headlamp/tail lamp - Daily - Check operation; apply dielectric
grease if replacing
D
Brake pad wear 10 H Monthly - Inspect periodically
Battery terminals 25 H Monthly - Inspect and clean (page 51)
Battery fluid levels 25 H Monthly - Add as needed (page 51)
Battery terminals 25 H Monthly - Inspect; torque to specification
Front gearcase oil 25 H 1 M - Perform a break-in oil level check
Main gearcase oil (Transaxle) 25 H 1 M - Perform a break-in oil level check
General lubrication 50 H 3 M - Lubricate all fittings, pivots, cables, etc.
D Steering 50 H 6 M - Lubricate
Front Suspension 50 H 6 M - Lubricate
Rear Suspension 50 H 6 M - Lubricate
Front gearcase oil 100 H 12 M - Perform a break-in oil level check
Main gearcase oil (Transaxle) 100 H 12 M - Perform a break-in oil level check
Wiring 100 H 12 M - Inspect for wear, routing, security; apply
dielectric grease to connectors
subjected to water, mud, etc.
D Front wheel bearings 100 H 12 M - Inspect; replace as needed
D Brake fluid 200 H 24 M - Change every two years
D Toe adjustment - Inspect periodically; adjust when parts
are replaced
D Headlight aim - Adjust as needed
Item Lube Method
Brake Fluid DOT 4 See page 44.
Main Gearcase Oil (Transaxle) Premium ATV Angle Drive Fluid See page 42.
Front Gearcase Oil Demand Drive Plus Fluid See page 43.
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