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Polaris Outlaw 450 MXR LE User Manual

Polaris Outlaw 450 MXR LE
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Page #170 background image
167
Maintenance
Front Suspension
Compression Damping (Limited Edition)
To adjust the front suspension compression damping, use the adjustment procedures outlined
for the rear suspension compression damping on page 171.
Spring Preload
The front suspension preload may be adjusted to suit different riding conditions and operator
weight.
See page 168.
WARNING
Uneven adjustment may cause poor handling of the ATV, which could result in an accident and
serious injury or death. Always adjust both the left and right spring preloads equally or have your
Polaris dealer perform the adjustments.

Table of Contents

Questions and Answers:

Polaris Outlaw 450 MXR LE Specifications

General IconGeneral
BrandPolaris
ModelOutlaw 450 MXR LE
CategoryOffroad Vehicle
LanguageEnglish

Summary

Know Your Vehicle

Vehicle Identification Numbers

Record vehicle identification numbers and key number.

Safety Decals

General Warning

Improper ATV use can result in severe injury or death.

Age 16 Warning

Operating this ATV under age 16 increases risk of severe injury or death.

Sport ATV Warning

This is a high-performance vehicle for experienced operators.

Discretionary Warning

Warnings about hills, reverse operation, and parking brake.

No Passenger Warning

Never ride as a passenger; passengers affect control.

Tire Pressure/Load Warning

Improper tire pressure or overloading can cause loss of control.

Safety

Riding Gear

Always wear appropriate clothing for comfort and to reduce injury.

Helmet

Wearing a helmet can prevent severe head injury.

Eye Protection

Always wear shatterproof goggles or a helmet face shield.

Operator Safety

Failure to follow warnings can result in severe injury or death.

Safety Training

Polaris encourages ATV safety training for operators and family members.

Signal Words and Symbols

Explains meanings of WARNING, CAUTION, and NOTE.

Features and Controls

Handlebar Controls

Identifies start button, engine stop switch, and main key switch.

Main Key Switch

Must be in RUN position to start engine.

Engine Stop Switch

Stops engine quickly; shuts off all electrical power when off.

Indicator Lights

Illuminated lights alert to hot engine, reverse, or neutral gear.

Headlights

Use light switch to turn lights on/off and switch beams.

Throttle Lever

Squeeze lever to increase speed; returns to idle when released.

Electronic Throttle Control (ETC)

Stops engine in event of throttle system malfunction for safety.

Foot Brake

Operates rear brakes; reduce pressure if rear wheels slide.

Hand Brake

Operates front brakes; lever should feel firm.

Master Cylinder/Brake Fluid

Maintain fluid level; do not overfill to prevent drag or lock-up.

Parking Brake

Procedure to engage/disengage parking brake.

Manual Shift

Controls for shifting gears via the shift pedal.

Shifting Gears

Procedures for shifting gears, including warm-up and clutch use.

Fuel Valve

Three positions: OFF, ON, RES; for storage, normal operation, and reserve.

Break-In Period

Pre-Ride Inspection

Operation

Fuel System

Gasoline is flammable; exercise extreme caution when handling.

Starting the Engine

Engine can be started in neutral or in gear with clutch disengaged.

Driving Procedure

Sit upright, start engine, shift to gear, check surroundings, release brake, drive slowly.

Making Turns

Practice turns at slow speeds; lean into turns; avoid sharp angles/high speeds.

Driving on Slippery Surfaces

Exercise care on slippery surfaces; reduce speed; use caution when downshifting.

Driving Uphill

Braking and handling affected in hilly terrain; avoid steep hills.

Driving Across Hillsides

Improper crossing/turning on hills can cause loss of control or overturn.

Turning Around on a Hill

Procedure for turning around on a hill if the vehicle stalls (K-turn).

Driving Downhill

Drive directly downhill; transfer weight to rear; slow down; shift to lowest gear.

Parking on a Hill or Incline

Avoid parking on hills; if unavoidable, block wheels and lock parking brake.

Driving Through Water

Operate through water up to footpeg level; determine depths before crossing.

Driving in Reverse

Back slowly; apply brakes lightly; avoid sharp turns; always look behind.

Driving Over Obstacles

Be alert for hazards; travel with caution in unfamiliar terrain.

Emission Control Systems

Noise Emission Control System

Do not modify engine/exhaust components affecting EPA noise compliance.

Operation on Public Lands in the U.S.A.

Vehicle has tested spark arrestor; operation on public lands is regulated.

Crankcase Emission Control System

Uses closed crankcase system for blow-by gases.

Exhaust Emission Control System

Emissions controlled by engine design; requires Polaris specifications.

Maintenance

Periodic Maintenance Chart

Routine inspection and service critical for performance and reliability.

Engine Oil Recommendations

Check and change engine oil at intervals; use Polaris PS-4 PLUS Performance Synthetic 2W-50.

Engine Oil Level

Check oil level before each use; cold vs. warm levels.

Engine Oil Change

Change oil and filters at intervals; change break-in oil after three hours.

Engine Cooling System

Coolant level controlled by recovery system; drain every two years.

Air Filter Systems

Procedure for removing, cleaning, and reinstalling the air filter.

Carburetor

Information on carburetor operations and adjustments.

Lights

Warning about touching halogen lamps with bare fingers.

Headlight Adjustment

Procedure to adjust headlight aim.

Brake Light Adjustment

Procedure to check and adjust the rear brake light switch.

Spark Plugs

Refer to specifications for plug type/gap; check plug condition.

Vehicle Immersion

Critical to dry vehicle promptly after submersion before starting engine.

Battery

Information on battery charging, installation, removal, and storage.

Tires

Warning about worn, improperly inflated, or non-standard tires.

Wheel Nut Torque Specifications

Table of torque specifications for wheel nuts.

Clutch System Bleeding

Bleed clutch system at intervals or when lever feels unresponsive.

Throttle Lever Freeplay

Check throttle lever freeplay; maintain between 1/16" and 1/8".

Brakes

Brakes are self-adjusting; recommended checks for operating condition.

Toe Alignment

Warning about improper toe alignment; adjust by authorized dealer.

Chain Tension Inspection

Check chain slack; tension must be inspected with swing arm horizontal.

Handlebar Adjustment

Adjust handlebars for rider preference; torque bolts correctly.

Suspension Settings

Table for adjusting rear and front shock damping settings.

Front Suspension

Adjustments for front suspension compression damping and spring preload.

Rear Suspension

Adjustments for rear suspension spring preload, rebound, and compression damping.

Cleaning

Keeping vehicle clean improves appearance and extends component life.

Washing the Vehicle

Safest way to clean is with garden hose and mild soap.

Polishing

Use household aerosol furniture polish; follow container instructions.

Storage

Caution about disturbing protective film during storage.

Transporting the ATV

Procedures for safely transporting the vehicle.

Specifications

Outlaw 450 S Specifications

Technical specifications for the Outlaw 450 S model.

Outlaw 525 S Specifications

Technical specifications for the Outlaw 525 S model.

Polaris Products

Engine Lubricant

Part numbers for Polaris PS-4 PLUS Performance Synthetic Oil.

Grease / Specialized Lubricants

Part numbers for various greases and lubricants.

Coolant

Part numbers for 60/40 Coolant.

Additives / Miscellaneous

Part numbers for Carbon Clean, Fuel Stabilizer, Brake Fluid, Clutch Oil.

Troubleshooting

Engine Turns Over, Fails to Start

Possible causes and solutions for engine not starting.

Engine Doesn’t Turn Over

Possible causes and solutions for engine not turning over.

Engine Pings or Knocks

Possible causes and solutions for engine pinging or knocking.

Engine Backfires

Possible causes and solutions for engine backfiring.

Engine Runs Irregularly, Stalls or Misfires

Possible causes and solutions for irregular engine operation.

Engine Fails to Reach High RPM

Possible causes and solutions for engine not reaching high RPM.

Engine Stops or Loses Power

Possible causes and solutions for engine stopping or losing power.

Engine Overheats

Possible causes and solutions for engine overheating.

Warranty

LIMITED WARRANTY

Six-month limited warranty on components against defects; one-year on drive chain.

REGISTRATION

Warranty registration form must be completed by dealer within ten days.

WARRANTY COVERAGE AND EXCLUSIONS

Excludes failures not caused by defects; covers normal wear, abuse, improper handling.

HOW TO OBTAIN WARRANTY SERVICE

Take ATV to authorized Polaris dealer; present registration form.

EXPORTED VEHICLES

Warranty and service rules for vehicles sold or used outside the country of purchase.

U.S.A. EPA Emissions Limited Warranty

Emissions warranty in addition to standard warranty; covers emission-related components.

Maintenance Log

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