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Rheem GHE80-130 User Manual

Rheem GHE80-130
61 pages
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Triton Service Manual SVC1020T ; Rev 4
80 and 100 gallon chassis
User Interface
16

Table of Contents

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Rheem GHE80-130 Specifications

General IconGeneral
Model NumberGHE80-130
CategoryWater Heater
Fuel TypeNatural Gas
Capacity80 gallons
First Hour Rating130 gallons
Diameter24 inches
Warranty6 years

Summary

Introduction

Safety Precautions and Warnings

Details electrical shock, flammable liquids, and water temperature hazards to prevent injury.

Water Temperature Adjustment Guide

Chart showing time to produce burns at different water temperatures.

Specifications of the TRITON

Speed Table

Component Parts of the TRITON

Wiring and Schematic Diagram

Connection Diagram

Top View

Parts

Blower Description

Details the variable speed blower and its monitoring.

Gas Control Valve Description

Describes the Honeywell gas valve and its control.

Flue Gas Temperature Sensor Description

Measures combustion gas temperature at the exhaust vent.

Power Anode Controller Description

Controls anode current for tank corrosion protection.

Condensate Trap Description

Function of the condensate trap in evacuating liquid.

Igniter and Flame Probe Description

Provides spark to burner and flame rectification.

Main Igniter Controller Description

Manages burner, gas valve, and system diagnostics.

LCD Display and User Control Panel Description

Touchscreen interface for settings and operational status.

Pressure Switch Descriptions

Details Proof of Fan, Blocked Outlet, and Inlet switches.

Temperature Probe Descriptions

Describes Water Temp/ECO and Lower Tank probes.

Leak Sensor Description

Details the leak detection sensor and its function.

Burner Description

Explains the burner's role in maintaining flame.

User Interface

Startup Wizard and Unit Activation

Guides initial setup and how to turn the unit on.

Temperature and Setting Adjustments

How to adjust water temperature and access settings menu.

Basic and Configuration Settings

Adjusting basic parameters and configuration options.

Time/Date and BacNet Configuration

Setting time/date and accessing BacNet setup.

Status and Service Menus

Navigating status, service information, and Wi-Fi setup.

Alarm, System Health, and Service Alerts

Monitoring alarms, system health, and configuring maintenance alerts.

Display Messages on Control Board

Sequence of Events

Sequence of Operations

Power ON and Call for Heat Sequences

Describes initial checks and the process for initiating a heating cycle.

Ignition and Burner Operation Cycles

Details pre-purge, ignition, flame rectification, and burner operation.

Heating Cycle End and Post Purge

Covers end of heating, gas valve closure, and post-purge process.

Stand-By Mode Operation

Explains the idle state and monitoring functions.

Safety Functions of the Controls

Flame Detection and ECO Switch

How flame is detected and the function of the Energy Cut Off switch.

Pressure Switches and Vent Temperature Sensor

Role of pressure switches and vent temp sensor in safety.

Power Outages and Ignition Retries

Control behavior during power interruptions and ignition attempts.

Condensate Removal Tube Function

Details the condensate removal tube and its maintenance.

Error Codes

Troubleshooting Error Codes

A001 Ignition Lockout Troubleshooting

Diagnosing failure of 27 consecutive ignition attempts.

A001: Gas Valve and Harness Checks

Procedures for checking gas valve operation, wiring, and harness.

A002 Flame Instability Troubleshooting

Diagnosing unstable flame or loss of rectification.

A003 Intake Switch Open Troubleshooting

Checking intake pressure switch for blockages or wiring issues.

A004-A006 PoF Switch Errors Troubleshooting

Troubleshooting Proof of Fan switch errors during different cycles.

A007 Exhaust Pressure Switch Open Troubleshooting

Verifying exhaust pressure switch for blockages or wiring.

A008 PoF/Blower Mismatch Troubleshooting

Diagnosing mismatch between PoF switch and blower.

A010 End Of Line Test Failure Troubleshooting

Troubleshooting failure of the end-of-line test.

A016 High Tank Temperature Troubleshooting

Addressing high tank temperature cutoff.

A017 Flue High Flue Temp Troubleshooting

Diagnosing high flue gas temperature errors.

A018/A019 Flue Temp Sensor Errors Troubleshooting

Checking for open or shorted flue temperature sensor.

A022/A023/A024 Tank Sensor Errors Troubleshooting

Diagnosing open, shorted, or too hot upper tank sensors.

A025/A026 Blower RPM Errors Troubleshooting

Troubleshooting blower RPM feedback and mismatch issues.

A027/A028 Flame Detection Errors Troubleshooting

Diagnosing flame present before ignition or without heating.

A029/A030 Ignition and Flame Loss Troubleshooting

Addressing failed ignition and loss of flame during heating.

A031 Anode Communication Failure Troubleshooting

Checking anode communication with the control board.

A033-A044 Control Board Errors Troubleshooting

Troubleshooting various relay, communication, and processor errors.

A101-A104 Configuration and Clock Errors Troubleshooting

Resolving configuration restore, time clock, and water leak errors.

A108/A109 Communication and CO Sensor Errors Troubleshooting

Checking ignition board communication and external CO sensor alarms.

A110/A111/A112 Shut-off Valve Errors Troubleshooting

Troubleshooting automatic shut-off valve test and open errors.

A121 No Water Detected Troubleshooting

Addressing alerts for no water detected in the tank.

T009 No Gas Detected Troubleshooting

Diagnosing issues with no gas detection.

T020/T021 Lower Tank Sensor Errors Troubleshooting

Checking for open or shorted lower tank temperature sensors.

T029/T032 Lower Tank Temp Errors Troubleshooting

Addressing failed ignition retries and tank temp A/D errors.

T105 Water Leak Sensor Not Installed Troubleshooting

Resolving issues with water leak sensor installation.

T113/T114 Flame Rod Degraded Troubleshooting

Diagnosing degraded flame rod readings.

T115/T116 Combustion Health Degraded Troubleshooting

Addressing degraded combustion health alerts.

T117-T120 Periodic Maintenance Alerts Troubleshooting

Guidance on clearing and performing maintenance alerts.

T122 Anode Communication Failure Troubleshooting

Diagnosing loss of communication with anode controller.

T123-T137 Anode Alerts Troubleshooting

Troubleshooting various anode alerts.

Gas Pressure Checking Procedure

Gas Valve Adjustment Procedure

Triton Disassembly and Repair

Parts Replacement Guides (Video Links)

List of video guides for replacing key components.

Ignition Control Board and LCD Display Replacement

Steps for removing and replacing control board and display.

Blower Motor and Water Temperature Sensor Replacement

Guides for replacing blower motor and water temperature sensor.

Igniter, Flame Sensor, and Pressure Switches Replacement

Procedures for replacing igniter, flame sensor, and pressure switches.

Exhaust Gas Temperature Sensor and Burner Replacement

Steps for replacing exhaust temp sensor and burner assembly.

BACnet Configurations

BACnet Overview and Configuration Access

Information on BACnet protocol and how to access settings.

BACnet Quick Start Guide and Settings Details

Pinout, instructions, and details for configuring BACnet settings.

Leak Guard™

What is LeakGuard™

Explanation of the proprietary auto shut-off system for water leaks.

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