03
Scope
Machine Description
Tool requirements
“Duratec” Casting
This service manual describes all of the servicing procedures,including all adjustments and parts
removal and replacement for the 2802/2852, 2808/2858, 2809/2859 and 2818/2868 models
machine. Additional information covering any production changes, improvements or changes to
parts will be made by issuing Singer service/parts bulletins.
Tubular and flat bed.
Lightweight casting.
Apollo sewing system.
Electronic triac foot speed controller.
New "FT" fabric feed system.
Vertical needle profile.
Motor concealed in bed.
Horizontal spool pin.
Auto declutching bobbin winding.
Bobbin capacity of 41 m (45 yds) minimum.
Universal presser bar pressure control.
Maximum stitch lenght 5 mm (5 s.p.i.).
Self-threading take-up lever.
Push button instant reverse.
One-way needle insertion.
Direct pattern selection.
Bed length 380 mm. (14.96 inches) without cloth plate.
Bed width 185 mm. (7.28 inches).
Bed height 83 mm. (3.27 inches).
Clearance under free arm 25,4 mm. (1.0 inch).
Free arm circunference 264 mm. (10.39 inches).
Overall height 310 mm. (12.20 inches).
Weight 7,0 kg. (15,3 lbs).
1/8" screwdriver
3/16" screwdriver
1/4" screwdriver
Philips screwdriver
8 mm. open end wrench
10 mm. open end wrench
Pliers
Wire-cutter pliers
Feeler gauge GM8092
Feeler gauge set.
1,5 mm Allen wrench
Straight tips external ring pliers (tip dia. 0,9 mm)
With the introduction of “Duratec”, selfthreading screws have been used to mount many of the
parts and assemblies to the structure. If is important that when replacing these screws, they be
threaded into the original screw threads. The proper procedure for doing this is to insert the
screw into the hole and turn the screw conterclockwise until the screw can be felt to “drop” in
place. An audible “click” may also be herad. Once the screw is properly in place, it may then be
tightened.
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“Duratec”
Extralong screwdriver (5,0 mm dia. x 380 mm long)
Service Manual
General Information
Rev. n .
o
358487-001 Mar./2005
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